As an innovative technology, waste tyre pyrolysis plant provides an efficient solution to the issue of scrap tire disposal. The machine can convert tires into pyrolysis oil, carbon black, steel wire, and combustible gas through pyrolysis technology. With its capability for turning waste into treasure, tyre pyrolysis plant plays an important role in the field of resource recovery.
Basic Parameters of Tyre Pyrolysis Plant for Sale
Beston Group provides customers with a variety of models of pyrolysis plants to meet different needs, including production site, production scale, degree of automation, etc. You can choose the most suitable machine according to your investment budget. Our machines’ price ranges from $45,000 to ?. Below are the specific parameters of different models for your reference.
| Model | BLJ-3 | BLJ-6 | BLJ-10 | BLJ-16 | BLL-16 | BLL-30 | |
| Capacity | 1-3t/d | 4-6t/d | 8-10t/d | 12-16t/d | 8t/d (only for rubber powder) | 30-35t/d | |
| Working Process | Batch | Batch | Batch | Batch | Semi-continuous | Fully continuous | |
| Reactor Size | φ1400*4900mm | φ2200*6000mm | φ2600*6600mm | φ2800*7100mm | φ2800*7100mm | φ1800*18500mm | |
| Reactor Material | Q245R | Q245R | Q245R | Q245R | Q245R | 310S stainless steel | |
| Drive System | 350 reducer+4kw drive motor | 400 reducer+5.5kw drive motor | 400 reducer+5.5kw drive motor | 500 reducer+7.5kw drive motor | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
| Land (L*W*H) | 18m*4.2m*6m | 30m*12m*8m | 30m*13m*8m | 33m*13m*8m | 33m*13m*8m | 70m*20m*10m | |
| Power | 16.65kw | 37.85kw | 44.3kw | 55.6kw | 55.6kw | 256kw | |
| Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | 2*400,000 kcal | 2*400,000 kcal | 2.5 million kcal per set | |
| Total Weight of Shipped Materials | About 18t | About 24.5t | About 28t | About 34.5t | About 34.5t | About 150t | |
| Number of Containers | 1*40HQ | 1*40FR+1*40HQ+1*20 GP | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
| Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | ||||||
| Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 | φ630*3600 Single piece condensing area 17.8m2 | φ630*3600 Single piece condensing area 17.8m2 | φ820*3600 Single piece condensing area 35.6m2 | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
| 3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 | 5800*2260*2500 Condensing area 35.85m2 | 5800*2260*2500 Condensing area 35.85m2 | 8000*2260*2500 Condensing area 49.5m2 | 8000*2260*2500 Condensing area 49.5m2 |
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Tyre Pyrolysis Plant Design – Difference Between Continuous/Batch Type
According to the workflow, Beston has two kinds of machines to choose from, namely continuous and batch types. These two devices adopt different designs to suit the needs of customers. The following will describe the characteristics of these two types of equipment.
Features of Continuous Waste Tyre Pyrolysis Plant
1. Continuous Working for 24 h/d
This kind of plant can keep working for 24 hours a day. It employs an automatic feeding and discharging system, which can work at the same time. So you don’t have to wait for cooling down to discharge. More than that, the automatic system makes it efficient to produce oil.
2. Advanced Condensation Technology
The machine adopts three-stage condensation technology. This design can theoretically obtain oil products of different fractions. In addition, the self-cleaning technology can avoid blocking the condensing pipe after long-term use.
3. Intelligent Design
The operating parameters of all components are set in one through PLC. This enables centralized control of the entire system. In addition, the operating status of the entire system can be monitored remotely in real-time through the Internet of Things technology.
Advantages of Small Tyre Pyrolysis Plant
1. Cost-effective Investment
Compared to the continuous equipment, the small pyrolysis machine is cheaper in price. Other than that, this type of machine has no special requirements regarding the feed shape. This means you might save on the budget for a tyre pretreatment system.
2. Short Production and Installation Cycle
The production cycle of small equipment only takes 30 days. This means you can receive the machine as soon as possible. Besides that, the machine only needs 45 days installation cycle. This enables the machine to be put into production earlier.
3. Easy Operation and Maintenance
The components of small machines are not complicated. Therefore, it is simple to operate. In addition, the machine does not require too many equipment maintenance personnel. This also makes maintenance of the machine easier.
End Products of Waste Tyre Pyrolysis Plant
Generally, you can get tyre pyrolysis oil, carbon black, steel wire and combustible gas. And they can bring you great profits directly or indirectly. Let’s see how to recycle tires for money.
| End Products | Proportion | Applications |
| Pyrolysis oil | 35-45% | 1. Further processed into non-standard diesel. 2. Can be used as fuel in heavy industries such as steel, iron and boiler factories, ceramics, power, chemical industries. |
| Carbon Black | 30-35% | 1. Used as construction material or low-grade fuel or as filler in the rubber industry, paints and coatings, ink production and other industrial applications. 2. Making carbon brick by briquetting equipment and sell. |
| Steel Wire | 8-15% | 1. Sell directly. 2. Making steel bloom by hydraulic press-packing. |
| Combustible Gas | 8-15% | Alternative fuel to heat the reactor. (self-sufficient pyrolysis process) |
Tyre Pyrolysis Process – How a Tyre Pyrolysis Machine Works
The entire reaction process goes through multiple systems and components. Understanding the tyre pyrolysis process will help you find a suitable model.
Feeding and Preheating
You can choose manual or automatic feeding. We provide you with belt conveyors, hydraulic feeders, and automatic screw feeders. After putting the raw materials into the reactor and sealing the door of the reactor, start the burner for preheating. When the reactor temperature reaches about 150 degrees, oil and gas production will begin. The whole process takes about two hours.
Reacting
Oil and gas first enter the manifold from the reactor. The function of the manifold is to separate the sludge oil from the oil and gas. The syngas is then directed to the cooling system oil condenser for liquefaction. In this way, the pyrolysis oil remains in the tank. The non-condensable gas passes through the water seal, which acts as a safety device for purifying the gas and preventing backfire. Uncondensed combustible gases are returned to the combustion chamber to burn instead of fuel. Usually, the preheating burner can be turned off 2 hours after the system starts to generate oil and gas.
De-Dusting
The flue gas reaches the dust removal tower after passing through the flue condenser. The flue condenser reduces the flue gas temperature from 400 degrees to 200 degrees. The hot flue gas is absorbed by two layers of ceramic rings and released after spraying water in the tower.
Discharging
After the reaction, the reactor temperature needs to be cooled to 100 degrees. The whole process takes about 7 hours. The carbon black is discharged from the end of the reactor by the auto discharger and cooling discharger. Finally, it enters the ash tank. This process lasts for two hours.
Wire Extraction
When the feed is the whole tire, the extraction of the steel wire is done by pulling it with a forklift. When the feed is large tire shreds, you can extract them through the small discharge door located at the front of the reactor.
Below is an operation video of tire pyrolysis plant. You can get a more comprehensive view of the entire process.
What Auxiliary Equipment Can Beston Group Provide?
In order to improve the pyrolysis efficiency, we also offer pre-treatment and further processing equipment. For example, we have tyre shredder, tyre powder machine and oil distillation machine to choose from. The auxiliary will be equipped according to your needs.
Tyre Shredder
Tyres with a diameter of less than 1200mm can directly enter the main furnace. When they are larger than 1200mm, tyres need to be shredded. In addition, depending on the feeding method you choose, the crushing size that the tyre needs is different. You can consult us for specific solutions.
Tyre Powder Machine
Fully automatic equipment has higher requirements on the feed size. This requires a tyre powder machine. When using BLL-30 to treat tyres, they should be powder with a particle size of 1-5mm. In addition, since BLL-16 adopts automatic screw feeding, the feeding size does not exceed 10mm.
Oil Distillation System
If you have higher requirements for the quality of pyrolysis oil, we recommend that you choose an oil distillation system. After the tire pyrolysis oil is further distilled to remove gasoline components, you can get non-standard diesel which has a higher price. This means you can earn more profits.
The formulation of specific plans should be based on your actual situation. Therefore, our project consultants can recommend the most suitable auxiliary equipment for you during the communication process.
Beston Group – Trustworthy Tyre Pyrolysis Plant Supplier
Beston Group Co., LTD. is a qualified tyre pyrolysis plant manufacturer in China. We have years of experience in supplying waste management equipment. Over the years, customers from all over the world have chosen us not only because of our advanced technology. What really enables Beston Group to establish excellent cooperation with customers is our service. We have always been committed to the pursuit of the long-term success of our customers.
Pre-sale Service
– In the initial communication, project consultants understand customer needs. Then provide different options for customers to choose from;
– We welcome customers to visit the production site or factory area. Professional and technical personnel to explain the whole process;
– After in-depth communication, provide the necessary project plan and financing plan according to the actual situation of the customer.
During Production Service
– We regularly provide customers with product production progress. Ensure that each production link is carried out on schedule
– Before delivery, we will guide customers to do civil work in advance to ensure that they can be put into production in a shorter time.
– During the delivery process, we monitor the transportation link throughout the process to ensure safety and timeliness.
After-sales Service
– We will provide on-site installation and commissioning services. Our engineers solve technical problems throughout the process;
– Professional training is essential for equipment operation. We help customers cultivate professional production and operation teams;
– Our technicians regularly ask customers about their needs and solve problems in equipment operation for customers in a timely manner.
Choose Beston Group to Start Your Tyre Pyrolysis Project
Investing in a tyre pyrolysis plant not only contributes to less tyre pollution but also generates income from waste resources. When it comes to establishing a successful tyre pyrolysis project, selecting the right partner is crucial. Beston Group’s advanced tire pyrolysis technology laid the foundation for the success of the project. Our comprehensive services guarantee the long-term smooth progress of your project. If you want to know more about pyrolysis solutions, welcome to get more information on Facebook.
