waste-pyrolysis-plant

Waste Tyre Pyrolysis Plant

Waste tyre pyrolysis plant is an effective and lucrative tyre waste management method. As known, there are millions of tonnes of old tires generated annually. However, most are currently being landfilled, open burned, or dumped. Obviously, investing in a tire pyrolysis machine is a wise choice. During these years, Beston has helped many customers with their tire recycling project, such as the UK, the Philippines, South Africa, etc. To meet customers’ requirements, Beston has different models of tire pyrolysis equipment for sale. Please check the design and parameters below.

tyre pyrolysis plant offers
Tyre Pyrolysis Plant Design
Model BLJ-6 BLJ-10 BLJ-16 BLL-20
Daily Capacity 6T 8-10T 15-20T 20-24T
Working Method Batch Semi-Continuous Fully Continuous
Raw Materials Waste Tyre, Waste Plastic, Rubber, Oil Sludge, etc.
Reactor Size D2.2*L6.0m D2.6*L6.6m D2.8*L7.1m D1.4*L11m
Pattern Horizontal & Rotary
Heating Materials Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power 24kw/h 30kw/h 54kw/h 71.4kw/h
Floor Area (L*W*H) 30*10*8m 30*10*8m 40*10*8m 45*25*10m
Operating Pressure Normal Pressure Constant Pressure
Cooling Method Water Cooling
Service Life 5-8 Years

Tyre Pyrolysis Reactor Design

As you can see from the table, Beston has two kinds of pyrolysis reactor designs to choose from, namely rotary and horizontal types. The rotary reactor is always employed in the batch or semi-continuous pyrolysis plant, while the horizontal one is widely used in the continuous tyre pyrolysis plant.

Rotary Pyrolysis Machine
Rotary Pyrolysis Machine
continuous pyrolysis reactor
Horizontal Reactor

Features of Continuous Waste Tyre Pyrolysis Plant

1. Continuous Working for 24 h/d

Fully continuous plant can keep working for 24 hours a day. It employs an automatic feeding and discharging system, which can work at the same time. So you don’t have to wait for cooling down to discharge. Also, you can save time and fuel for pre-heating the reactor. More than that, the automatic system makes it easy and efficient to operate to save your labor force input.

2. Horizontal Pyrolysis Reactor

Continuous pyrolysis reactor is horizontal but not rotary. And this design makes the temperature rise and pyrolysis react quickly. Besides, there is a U-shaped tube inside. So it can prolong the pyrolysis reaction time.

3. Modular Design

Beston continuous pyrolysis plant is of modular design. So it is much more convenient to transport and install to reduce construction works. Also, it will save your space largely.

Continuous Tyre Pyrolysis Plant to the Philippines
Continuous Tyre Pyrolysis Plant to the Philippines

Advantages of Small Tyre Pyrolysis Plant

Compared to continuous pyrolysis plant, the small one is much cheaper in price. Also, the pyrolysis technology of rotary reactor is maturer. It is a great option for small-scale investors. In fact, all Beston tire pyrolysis plant offers sell well. You can choose the suitable one according to your real conditions, such as the number of raw materials, your budget, and your space, etc. Welcome to contact us for a customized tire recycling business plan!

New Tyre Pyrolysis Plant Design
New Tyre Pyrolysis Plant Design

End Products of Waste Tyre Pyrolysis Plant

Generally, you can get tyre pyrolysis oil, carbon black, steel wire and combustible gas. And they can bring you great profits directly or indirectly. Let’s see how to recycle tires for money.

Pyrolysis Oil
Pyrolysis Oil
Carbon Black
Carbon Black
Steel Wire
Steel Wire

End Products Proportion Applications
Pyrolysis Oil 35%-50% 1. Sell directly
2. Reprocessed into non-standard diesel by oil distillation machine
3. As fuel for iron factory, power plant, cement factory, restaurant, etc.
Carbon Black 30%-35% 1. Blended with asphalt to make road
2. Reprocessed into quality carbon by carbon black grinding equipment
3. Blended with coal to make coal briquette for heating
Steel Wire 8%-15% 1. Sell directly
2. Making steel bloom by hydraulic press-packing
Combustible Gas 8%-15% Alternative fuel to heat the reactor

Tyre Pyrolysis Process

Understanding the tire pyrolysis process will help you find a suitable model. Here is a simple pyrolysis process description.

Firstly, feed the raw material into the reactor by manual or auto feeder. Then heat the reactor. When the temperature reaches 200 degrees, the oil gas will be generated and enter the gas separator. In the gas separator, the heavy components will be liquefied and drop into the sludge oil tank, while the light oil gas will go to the oil condenser as liquefied oil and be collected in the oil tank. At the same time, the unliquefied combustible gas enters the hydroseal. Then you can collect carbon black and steel wire from the discharging system.

Tyre Pyrolysis Process
Tyre Pyrolysis Process

After desulfuration and purification, some gas will be reused to heat the reactor. While the tail gas will go through the condenser system to cool down first. Then it will be cleaned by the powerful de-dusting system. That is to say, the de-dusting system ensures that Beston tyre pyrolysis plant is eco-friendly. More than that, the whole plant is working under a fully sealed condition, which makes it safe and free-pollution. Below is a video of tyre recycling plant in Indonesia.

Auxiliary Equipment

In order to improve the pyrolysis efficiency, we also offer pre-treatment and further processing equipment. For example, we have dryer, wire drawing machine, tyre shredder, oil distillation machine, etc. to choose from. The auxiliary will be equipped according to your needs. For example, you can have a dryer if the water content is higher than 15%. Or if you use a hydraulic feeder, the size should be smaller than 20 mm. Then you need a shredding machine.

Tyre Shredder of Continuous Tyre Pyrolysis Plant
Tyre Shredder

Conclusion

Beston Machinery is a qualified tyre pyrolysis plant manufacturers in China. Firstly, we have years of experience in supplying waste management equipment. In addition, there is an R&D team to upgrade products and offer you a suitable business plan. Thirdly, we have our own factory to provide you a reasonable price. More than that, we have a full after-sales system, including 60+ after-sales engineers and 8 oversea offices. So if you have any questions, please do not hesitate to contact us!

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