Waste tyre pyrolysis plant is an effective and lucrative tyre waste management method. It can recycle old tires into pyrolysis oil, carbon black, steel wire and combustible gas, which can make you great benefits. Also, tire pyrolysis is helpful for waste reduction. During these years, Beston has helped many customers with their tyre recycling project, such as the UK, the Philippines, South Africa, Brazil, etc. To meet customers’ requirements, Beston has different models of tyre pyrolysis machine to choose from. Please check the design and parameters below.
| Model | BLJ-3 | BLJ-6 | BLJ-10 | BLL-16 | BLL-30 | |
| Capacity | 1-3t/d | 4-6t/d | 8-10t/d | 12-16t/d | 30-35t/d | |
| Working Process | Batch | Batch | Batch | Semi-continuous | Fully continuous | |
| Reactor Size | φ1400*4900mm | φ2200*6000mm | φ2600*6600mm | φ2800*7100mm | φ1800*18500mm | |
| Reactor Material | Q245R | Q245R | Q245R | Q245R | 310S stainless steel | |
| Drive System | 350 reducer+4kw drive motor | 400 reducer+5.5kw drive motor | 400 reducer+5.5kw drive motor | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
| Land (L*W*H) | 18m*4.2m*6m | 30m*12m*8m | 30m*13m*8m | 33m*13m*8m | 70m*20m*10m | |
| Power | 16.65kw | 37.85kw | 44.3kw | 55.6kw | 256kw | |
| Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | 2*400,000 kcal | 2.5 million kcal per set | |
| Total Weight of Shipped Materials | About 18t | About 24.5t | About 28t | About 34.5t | About 150t | |
| Number of Containers | 1*40HQ | 1*40FR+1*40HQ+1*20 GP | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
| Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | |||||
| Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 | φ630*3600 Single piece condensing area 17.8m2 | φ630*3600 Single piece condensing area 17.8m2 | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
| 3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 | 5800*2260*2500 Condensing area 35.85m2 | 5800*2260*2500 Condensing area 35.85m2 | 8000*2260*2500 Condensing area 49.5m2 | ||
Tyre Pyrolysis Reactor Design
As you can see from the table, Beston has two kinds of pyrolysis reactor designs to choose from, namely rotary and horizontal types. The rotary reactor is always employed in the batch or semi-continuous pyrolysis plant, while the horizontal one is widely used in the continuous tyre pyrolysis plant.
Features of Continuous Waste Tyre Pyrolysis Plant
1. Continuous Working for 24 h/d
Fully continuous plant can keep working for 24 hours a day. It employs an automatic feeding and discharging system, which can work at the same time. So you don’t have to wait for cooling down to discharge. Also, you can save time and fuel for pre-heating the reactor. More than that, the automatic system makes it easy and efficient to operate to save your labor force input.
2. Horizontal Pyrolysis Reactor
Continuous pyrolysis reactor is horizontal but not rotary. And this design makes the temperature rise and pyrolysis react quickly. Besides, there is a U-shaped tube inside. So it can prolong the pyrolysis reaction time.
3. Modular Design
Beston continuous pyrolysis plant is of modular design. So it is much more convenient to transport and install to reduce construction works. Also, it will save your space largely.
Advantages of Small Tyre Pyrolysis Plant
Compared to continuous pyrolysis plant, the small one is much cheaper in price. Also, the pyrolysis technology of rotary reactor is maturer. It is a great option for small-scale investors. In fact, all Beston tire pyrolysis plant offers sell well. You can choose the suitable one according to your real conditions, such as the number of raw materials, your budget, and your space, etc. Welcome to contact us for a customized tire recycling business plan!
End Products of Waste Tyre Pyrolysis Plant
Generally, you can get tyre pyrolysis oil, carbon black, steel wire and combustible gas. And they can bring you great profits directly or indirectly. Let’s see how to recycle tires for money.
| End Products | Proportion | Applications |
| Pyrolysis oil | 35-45% | 1. Used as fuel to heat the pyrolysis reactor 2. Can be used as fuel in heavy industries such as steel, iron and boiler factories, ceramics, power, chemical industries. |
| Carbon Black | 30-35% | 1. Used as construction material or low-grade fuel or as filler in the rubber industry, paints and coatings, ink production and other industrial applications 2. Making carbon brick by briquetting equipment and sell |
| Steel Wire | 8-15% | 1. Sell directly 2. Making steel bloom by hydraulic press-packing |
| Combustible Gas | 8-15% | Alternative fuel to heat the reactor (self-sufficient pyrolysis process) |
Tyre Pyrolysis Process
Understanding the tire pyrolysis process will help you find a suitable model. Here is a simple pyrolysis process description.
Firstly, feed the raw material into the reactor by manual or auto feeder. Then heat the reactor. When the temperature reaches 200 degrees, the oil gas will be generated and enter the gas separator. In the gas separator, the heavy components will be liquefied and dropped into the sludge oil tank, while the light oil gas will go to the oil condenser as liquefied oil and be collected in the oil tank. At the same time, the unliquefied combustible gas enters the hydro seal. Then you can collect carbon black and steel wire from the discharging system.
After desulfuration and purification, some gas will be reused to heat the reactor. While the tail gas will go through the condenser system to cool down first. Then it will be cleaned by the powerful de-dusting system. That is to say, the de-dusting system ensures that Beston tyre pyrolysis plant is eco-friendly. More than that, the whole plant is working under a fully sealed condition, which makes it safe and free-pollution. Below is a video of tyre recycling plant in Indonesia.
Auxiliary Equipment
In order to improve the pyrolysis efficiency, we also offer pre-treatment and further processing equipment. For example, we have dryer, wire drawing machine, tyre shredder, oil distillation machine, etc. to choose from. The auxiliary will be equipped according to your needs. For example, you can have a dryer if the water content is higher than 15%. Or if you use a hydraulic feeder, the size should be smaller than 20 mm. Then you need a shredding machine.
Conclusion
Beston Group Co., LTD. is a qualified tyre pyrolysis plant manufacturers in China. Firstly, we have years of experience in supplying waste management equipment. In addition, there is an R&D team to upgrade products and offer you a suitable business plan. Thirdly, we have our own factory to provide you a reasonable price. More than that, we have a full after-sales system, including 60+ after-sales engineers and 8 oversea offices. So if you have any questions, please do not hesitate to contact us!
