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Waste Tyre Pyrolysis Plant

Waste tyre pyrolysis plant is an effective and lucrative tyre waste management method. It can recycle old tires into pyrolysis oil, carbon black, steel wire and combustible gas, which can make you great benefits. Also, tire pyrolysis is helpful for waste reduction. During these years, Beston has helped many customers with their tyre recycling project, such as the UK, the Philippines, South Africa, Brazil, etc. To meet customers’ requirements, Beston has different models of tyre pyrolysis machine to choose from. Please check the design and parameters below.

Invest in Beston Waste Tyre Pyrolysis Plant to Maske Fuel Oil
Invest in Beston Waste Tyre Pyrolysis Plant to Maske Fuel Oil
ModelBLJ-3BLJ-6BLJ-10BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d30-35t/d
Working ProcessBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ245RQ245RQ245RQ245R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2

Tyre Pyrolysis Reactor Design

As you can see from the table, Beston has two kinds of pyrolysis reactor designs to choose from, namely rotary and horizontal types. The rotary reactor is always employed in the batch or semi-continuous pyrolysis plant, while the horizontal one is widely used in the continuous tyre pyrolysis plant.

Whole Production Line of Tyre Pyrolysis
Tyre Pyrolysis Reactor

Features of Continuous Waste Tyre Pyrolysis Plant

1. Continuous Working for 24 h/d

Fully continuous plant can keep working for 24 hours a day. It employs an automatic feeding and discharging system, which can work at the same time. So you don’t have to wait for cooling down to discharge. Also, you can save time and fuel for pre-heating the reactor. More than that, the automatic system makes it easy and efficient to operate to save your labor force input.

2. Horizontal Pyrolysis Reactor

Continuous pyrolysis reactor is horizontal but not rotary. And this design makes the temperature rise and pyrolysis react quickly. Besides, there is a U-shaped tube inside. So it can prolong the pyrolysis reaction time.

3. Modular Design

Beston continuous pyrolysis plant is of modular design. So it is much more convenient to transport and install to reduce construction works. Also, it will save your space largely.

Working Process of Tyre Pyrolysis Plant

Advantages of Small Tyre Pyrolysis Plant

Compared to continuous pyrolysis plant, the small one is much cheaper in price. Also, the pyrolysis technology of rotary reactor is maturer. It is a great option for small-scale investors. In fact, all Beston tire pyrolysis plant offers sell well. You can choose the suitable one according to your real conditions, such as the number of raw materials, your budget, and your space, etc. Welcome to contact us for a customized tire recycling business plan!

Small Tyre Pyrolsis Plant
Small Tyre Pyrolsis Plant
Delivery of Small Tyre Pyrolysis Plant
Delivery of Small Tyre Pyrolysis Plant
Customers Invest in This Tyre Pyrolysis Plant
Customers Invest in This Tyre Pyrolysis Plant

End Products of Waste Tyre Pyrolysis Plant

Generally, you can get tyre pyrolysis oil, carbon black, steel wire and combustible gas. And they can bring you great profits directly or indirectly. Let’s see how to recycle tires for money.

Pyrolysis Oil
Pyrolysis Oil
Carbon Black
Carbon Black
Steel Wire
Steel Wire

End ProductsProportionApplications
Pyrolysis oil35-45%1. Used as fuel to heat the pyrolysis reactor
2. Reprocessed into diesel or gasoline by oil distillation machine, which can be used in heavy industries such as steel, iron and boiler factories, ceramics, power, chemical industries.
Carbon Black30-35%1. Used as construction material or low-grade fuel or as filler in the rubber industry, paints and coatings, ink production and other industrial applications
2. Making carbon brick by briquetting equipment and sell
Steel Wire8-15%1. Sell directly
2. Making steel bloom by hydraulic press-packing
Combustible Gas8-15%Alternative fuel to heat the reactor (self-sufficient pyrolysis process)

Tyre Pyrolysis Process

Understanding the tire pyrolysis process will help you find a suitable model. Here is a simple pyrolysis process description.

Firstly, feed the raw material into the reactor by manual or auto feeder. Then heat the reactor. When the temperature reaches 200 degrees, the oil gas will be generated and enter the gas separator. In the gas separator, the heavy components will be liquefied and dropped into the sludge oil tank, while the light oil gas will go to the oil condenser as liquefied oil and be collected in the oil tank. At the same time, the unliquefied combustible gas enters the hydro seal. Then you can collect carbon black and steel wire from the discharging system.

Working Process of Tyre Pyrolysis Plant
Working Process of Tyre Pyrolysis Plant

After desulfuration and purification, some gas will be reused to heat the reactor. While the tail gas will go through the condenser system to cool down first. Then it will be cleaned by the powerful de-dusting system. That is to say, the de-dusting system ensures that Beston tyre pyrolysis plant is eco-friendly. More than that, the whole plant is working under a fully sealed condition, which makes it safe and free-pollution. Below is a video of tyre recycling plant in Indonesia.

Auxiliary Equipment

In order to improve the pyrolysis efficiency, we also offer pre-treatment and further processing equipment. For example, we have dryer, wire drawing machine, tyre shredder, oil distillation machine, etc. to choose from. The auxiliary will be equipped according to your needs. For example, you can have a dryer if the water content is higher than 15%. Or if you use a hydraulic feeder, the size should be smaller than 20 mm. Then you need a shredding machine.

Tyre Shredder
Tyre Shredder
Oil Distillation Systerm
Oil Distillation Systerm
Rubber Powder Pretreatment
Rubber Powder Pretreatment

Conclusion

Beston Group Co., LTD. is a qualified tyre pyrolysis plant manufacturers in China. Firstly, we have years of experience in supplying waste management equipment. In addition, there is an R&D team to upgrade products and offer you a suitable business plan. Thirdly, we have our own factory to provide you a reasonable price. More than that, we have a full after-sales system, including 60+ after-sales engineers and 8 oversea offices. So if you have any questions, please do not hesitate to contact us!

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The following items will help you identify key information about your project, which will enable us to work on a competitive solution proposal.
Please specify your requirement by referring to the following aspects:

1- What kind of solution will meet your demand? (Key point)
2- What kind of material and expected end product are you planning to have? (Right solution begins from material and product)
3- When is the project supposed to be running? (Key info for A-Z project programming)
4- Budget for machinery purchasing? (Key info for right model)
5- Points that you really focus on. (Customized service from our project consultant)