waste-pyrolysis-plant

Waste Tyre Oil Plant

Waste tyre oil plant adopts pyrolysis technology to extract fuel oil from old tires. It can bring investors great benefits while effectively reducing “black pollution”. Beston Machinery has more than 20 tyre to oil projects around the world, such as in the UK, Indonesia, South Africa, Jordan, etc. With quality products, professional team and rich experience, we are looking forward to serving you!

Tyre to Oil Plant in the UK
Tyre to Oil Plant in the UK
Continuous Tyre Oil Machine to Romania
Continuous Tyre Oil Machine to Romania

Beston Tire to Oil Machine for Sale

Now we have developed different models of tyre to fuel recycling plant to choose from. The waste tire oil plant is designed with rotary or horizontal pyrolysis reactor with different working methods. Below are the detailed parameters for your reference.

Tire to Oil Plant Design
Tire to Oil Plant Design
Waste Tyre Oil Plant
Waste Tyre Oil Plant

Model BLJ-6 BLJ-10 BLJ-16 BLL-20
Daily Capacity 6T 8-10T 15-20T 20-24T
Working Method Batch Semi-Continuous Fully Continuous
Raw Materials Waste Tyre, Waste Plastic, Rubber, Oil Sludge, etc.
Reactor Size D2.2*L6.0m D2.6*L6.6m D2.8*L7.1m D1.4*L11m
Pattern Horizontal & Rotary
Heating Materials Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power 24kw/h 30kw/h 54kw/h 71.4kw/h
Floor Area (L*W*H) 30*10*8m 30*10*8m 40*10*8m 45*25*10m
Operating Pressure Normal Pressure Constant Pressure
Cooling Method Water Cooling
Service Life 5-8 Years

Remark: Except for the models above, we can also customize the tire to oil plant according to your needs.

End Products of Waste Tyre Oil Plant

Obviously, you can make oil from scrap tires. The oil yield rate is about 45%, which is influenced by many factors, for example, the water content of raw material. Except for fuel oil, you can also get 30% to 35% of carbon black, 8% to 15% of steel wire and combustible gas. Check the table below to know the usages of these end products.

Oil from Scrap Tyres
Oil from Scrap Tyres
Carbon Black
Carbon Black

End Products Proportion Applications
Fuel Oil 35%-50% 1. Sell directly
2. Reprocessed into non-standard diesel by oil distillation machine
3. As fuel for iron factory, power plant, cement factory, restaurant, etc.
Carbon Black 30%-35% 1. Blended with asphalt to make the road
2. Reprocessed into quality carbon by carbon black grinding equipment
3. Blended with coal to make coal briquette for heating
Steel Wire 8%-15% 1. Sell directly
2. Making steel bloom by hydraulic press-packing
Combustible Gas 8%-15% Alternative fuel to heat the pyrolysis reactor

Tyre to Oil Plant Cost Analysis

Waste tyre oil plant cost is of great concern to customers. You surely do not want to buy a cheap tyre to oil machine only with compromising quality or service. So you must know how to save money effectively when you starting a tyre recycling business.

Pyrolysis Machine Price

Pyrolysis machine price is the main part of your waste tyre oil plant cost. Besides, you will also need some auxiliary equipment, such as tire shredder. Generally, it varies with the capacity and working method. The small pyrolysis machine will be cheaper than the continuous one. But the latter one is more efficient with less labor force input. So, you need to know how many tires you are going to process.

Waste Tyre Oil Plant to Romania
Waste Tyre to Oil Machine to Romania
Waste Tyre Oil Plant
Continuous Tyre to Oil Machine to the Philippines

Space & Construction Cost

These are also an important part you need to consider when setting up a tyre to fuel recycling plant. In general, the pyrolysis plant needs to be far from the central city. But it still requires a large floor area and some construction works. Our engineers will design your plant on the basis of your space and they will be on site to help your installation.

Maintenance Cost of Waste Tyre Oil Plant

Maintenance of machinery always cost a lot. While Beston offers full after-sale service with more than 60 professional engineers and 8 overseas offices to save your time and money. Welcome to contact us if you need us!

Waste Tyre Oil Plant Installation in UK
Installation in the UK
After-sales Tracking Service in Indonesia
After-sales Tracking Service in Indonesia

How to Extract Oil from Used Tyres?

Recycling tires into oil requires several steps, namely pre-treatment, feeding, pyrolysis system, discharging and dedusting system.

Pre-treatment & Feeding

Firstly, pull out the wire inside the tire, cut it into small pieces and dry it if necessary. Beston provides wire drawing machine, dryer, and tyre shredding machine according to your needs. Then feed the raw material into the pyrolysis reactor manually or using a feeder. You can hire a screw conveyor feeder or hydraulic feeding system.

Tyre Shredder
Tyre Shredder
Feeder of Waste Tyre Oil Plant
Feeder

Pyrolysis System

Next, heat the furnace for pyrolysis. Oil gas will be generated when the temperature reaches up to 180 to 200 degrees. At this time, the tyre pyrolysis system can be heated with the combustible gas produced instead of the heating fuel. There is a system to purify the combustible gas, such as sulfur removal. Meanwhile, the light oil gas will go through the condenser system and be collected as liquid oil. We have the vertical condenser and three-in-one condensing system to choose from. While the heavy oil can be collected for the second pyrolysis or as heating fuel.

Oil Tank
Oil Tank
Three-in-one Condensing System
Three-in-one Condensing System

Discharging System

If you have a continuous pyrolysis plant, carbon black can be discharged during the pyrolysis process. But if you have a batch rubber recycling equipment, you need to discharge after the reactor cools down. Our discharging system is fully-sealed to protect workers from fly ash. And we also equip a water cooling system to cool down the carbon black to make the working condition safer.

Dedusting System

Besides, we design a dedusting system of waste tyre oil plant to purify the exhaust gas. It includes water washing, water spray, ceramic ring adsorption, and activated carbon adsorption, etc. You can choose the dedusting equipment according to your needs.

Discharging System of Waste Tyre Oil Plant
Discharging System
De-dusting System
De-dusting System

From the tire recycling process, you may find that Beston waste tyre oil plant is energy-saving and eco-friendly. And it is also safe and easy to operate. We have an expert team keep updating our waste management facilities, welcome to contact us for details!

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