The waste tire pyrolysis technology can recycle most of the waste tires, and the recovery rate is high. Here is an introduction to the tyre pyrolysis process.
Waste tyre pyrolysis refers to the technology that produces tire oil, carbon black, steel wire, gas and other products by processing waste tyres and rubber through a pyrolysis plant. At present, pyrolysis of solid waste has been used as an important method of waste tire processing and recycling. There are many large and small waste tire refineries worldwide.
What Is Tyre Pyrolysis Process
The first thing of pyrolysis of waste is to put the waste tire into the pyrolysis reactor and then heat it up. The tire will be melted and then vaporized. Finally you can get liquid tire oil.
Feeding is to put waste tires into the pyrolysis axe. This process can be manual feeding, flat conveyor feeding, and hydraulic feeder feeding. The latest pyrolysis plant reactor usually uses hydraulic feeders for feeding because of its high production efficiency. It saves manpower, shortens the production cycle without cooling the cracking kettle, and is widely used by many factories for its advantages such as safety.
This is main step in the high temperature pyrolysis. After the reactor is heated, the pyrolysis temperature gradually rises to 100°C, during which the small molecules in the waste tires will volatilize. When the reactor reached 140°C, the waste tires began to melt into a liquid state. When the temperature in the reactor rises to 260℃-280℃, this situation will be maintained for 6-12 h until gas is produced.
For the gas vaporized by the reactor, the dust and other impurities must be removed first, and then it will be cooled and stored in the condenser. After further filtering, the refined oil can be obtained.
The uncondensed gas will be further cooled and enter the reactor to burn again. This process can save fuel for customers.
Waste Gas Filtration
The waste gas generated in the waste pyrolysis machine will enter the gas purification box through the water circulation type dust removal system, and finally be converted into clean gas and discharged into the air. The gas emitted during our production process has reached EU standards.
The carbon black generated after combustion in the reactor is sealed and transported out dust-free by a screw conveyor and packed. The steel wire will be drawn out and sorted out.
Final Products After Tyre Pyrolysis Process
Tire pyrolysis oil has low viscosity and high calorific value, which can be directly burned as fuel. Of course, you can also further distill the oil to obtain additional value.
The pyrolysis of waste tires can produce high-quality carbon black. Due to the high yield, the income even exceeds that of pyrolysis oil. It has been used in tires and various rubber products, inks, asphalt modifiers, etc., and has high application value.
The pyrolysis steel wire can be used to manufacture metal abrasives, steel wire cut shots and other basic steel materials.
Due to the difference in the composition of raw materials, if you want to know how much pyrolysis oil and carbon black can be produced from the raw materials you have, please contact us directly. We will give you an accurate answer after testing by a professional organization.
How Does Tyre Pyrolysis Process Benefit You
Beston waste tyre to oil plant is highly automated, most of the programs are operated by computers, and few human resources are required. In addition, our pyrolysis equipment is very tolerant of raw materials, and the products obtained are of high quality.
Beston pyrolysis process of solid waste is equipped with multiple observation points, allowing workers to grasp the production status in time and avoid accidents.
We provide competitive prices in the same industry. What’s more, the profit of pyrolysis plant process mainly comes from oil and carbon black. The prices of these products are on the uptred in the international market. Investing in pyrolysis equipment will bring you a lot of benefits. You can also get more waste management solutions on reddit.
Compared with waste accumulation, landfill, burning and incineration, pyrolysis technology is safer and more environmentally friendly. At present, our pyrolysis technology for waste has become a government-supported development project in many countries, and its development prospects are broad.
So if you are interested in developing waste tire oil project, please contact us to help you realize it.
How to Start Tyre Pyrolysis Process
If you are engaged in a pyrolysis waste management, you must go through relevant procedures for environmental assessment. You need to contact the local environmental assessment company for data collection and field inspections. This link is to investigate whether the location of the production site is reasonable and how it affects the surrounding environment.
After that you can look for reliable pyrolysis machine suppliers. Beston has been exported waste recycling plants for more than 20 years. And our pyrolysis method solid waste disposal has been exported to more than 50 countries and regions. We provide one-stop service for customers all over the world, you can save time and energy.
After the supplier communicates well, the contract is signed. Once Beston confirms the contract, it will immediately start production and strictly follow the contract. Both our pyrolysis process and the final equipment have passed ISO international certification, so you can buy with confidence.
When the equipment arrives at the destination in accordance with the contract, our engineers are responsible for installation and commissioning. Your employees will also be trained so that you can start production as soon as possible.
Beston has been focusing on pyrolysis equipment for many years. At present, there are continuous, batch, semi-continuous and other types of equipment for your choice. Welcome to visit Beston factory at any time. If you want to know more about tyre pyrolysis, please contact us directly. We will reply within 24 hours.