Factors Affecting Pyrolysis Machine Price
The pyrolysis machine cost accounts for a large portion of the initial investment. Therefore, it is essential to understand the factors that affect the price of the machine. Beston’s machine prices start at $45,000. By choosing a suitable machine, investors can lay a solid foundation for later project construction. The following are some key factors.
Operation Mode
- Skid-Mounted: Such a mobile pyrolysis unit adopts a modular design. It can only process raw materials on a small scale. In addition, the accessories are simple to make up. Therefore, it has the lowest price.
- Batch: This machine uses intermittent feeding and discharging. It does not have high requirements on the feed size. Therefore, it saves the cost of raw material pretreatment equipment.
- Semi-Continuous: This type of machine uses an automatic feeding screw and three water-cooled slag discharges on a batch type. Therefore, its price also increases with the upgrade of configuration.
- Fully Continuous: This machine can process raw materials on a large scale. Due to its higher automation and advanced pyrolysis technology, this kind of machine is typically more expensive.
If you want to know more about different models of Beston machines, the parameter table below is for your reference.
Model | BLJ-3 | BLJ-6 | BLJ-10 | BLJ-16 | BLL-16 | BLL-30 | |
Capacity | 1-3t/d | 4-6t/d | 8-10t/d | 12-16t/d | 8t/d (only for rubber powder) | 30-35t/d | |
Working Process | Batch | Batch | Batch | Batch | Semi-continuous | Fully continuous | |
Reactor Size | φ1400*4900mm | φ2200*6000mm | φ2600*6600mm | φ2800*7100mm | φ2800*7100mm | φ1800*18500mm | |
Reactor Material | Q345R | Q345R | Q345R | Q345R | Q345R | 310S stainless steel | |
Drive System | 350 reducer+4kw drive motor | 400 reducer+5.5kw drive motor | 400 reducer+5.5kw drive motor | 500 reducer+7.5kw drive motor | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
Land (L*W*H) | 18m*4.2m*6m | 30m*12m*8m | 30m*13m*8m | 33m*13m*8m | 33m*13m*8m | 70m*20m*10m | |
Power | 16.65kw | 37.85kw | 44.3kw | 55.6kw | 55.6kw | 256kw | |
Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | 2*400,000 kcal | 2*400,000 kcal | 2.5 million kcal per set | |
Total Weight of Shipped Materials | About 18t | About 24.5t | About 28t | About 34.5t | About 34.5t | About 150t | |
Number of Containers | 1*40HQ | 1*40FR+1*40HQ+1*20 GP | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | |
Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | ||||||
Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 | φ630*3600 Single piece condensing area 17.8m2 | φ630*3600 Single piece condensing area 17.8m2 | φ820*3600 Single piece condensing area 35.6m2 | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 | 5800*2260*2500 Condensing area 35.85m2 | 5800*2260*2500 Condensing area 35.85m2 | 8000*2260*2500 Condensing area 49.5m2 | 8000*2260*2500 Condensing area 49.5m2 |
Input Capacity
The input capacity of the continuous pyrolysis plant is a significant determinant of its price. The larger the machine capacity, the higher the requirements for the process plan. Therefore, higher-capacity machines generally cost more than smaller machines. Beston Group can provide machines with capacity from 3 t/d to 35 t/d.
Main Furnace Material
The main furnace usually uses stainless steel materials such as 304 and 310S. However, 310S material has stronger heat resistance and corrosion resistance. Therefore, a main furnace made of 310S is usually more expensive than 304 stainless steel. Usually, when it comes to plastic pyrolysis, 310S is the first choice.
Optional Configuration
The inclusion of optional equipment can significantly affect the price. For pyrolysis plants, configuration options include tyre pretreatment machine, catalysis equipment, condensation system, exhaust gas treatment system, and oil distillation equipment. All in all, the more complex and advanced the options, the higher the price.
Running Cost of Pyrolysis Plant
Running cost is a critical aspect in ing the cost of the pyrolysis plant cost estimate. Generally, it determines whether the project can proceed stably and continue to bring benefits. Below are some key running costs.
1.Transportation & Installation
This includes the cost of transporting the pyrolysis equipment to the production site. In addition, there are installation costs. It may involve the use of heavy machinery, cranes and engineers for installation guidance.
2.Raw Materials
The costs of acquiring and transporting raw materials such as scrap tyres, plastics or oil sludge is also necessary. This is an ongoing expense. Prices for raw materials may fluctuate based on supply and market conditions.
3.Energy Consumption
Energy consumption(e.g. water, electricity, fuel) costs are a significant component of operating costs. It includes infrastructure construction, machine operation and the overall operation of the factory.
4.Operation & Maintenance
Operations and maintenance cost cover tasks such as equipment inspections, cleaning and repairs. These costs are necessary to keep the machine in good working order. Furthermore, it ensures the longevity of the machine.
5.Labor
Labor is an important cost during equipment operation. Taking continuous equipment as an example, workers are required to be responsible for centralized control, slag discharging, feeding, and inspection.
6.Qualification&Certification
Obtaining the qualifications and certifications required to operate is fundamental. This include costs associated with environmental and safety assessments. This cost is related to government regulations in each region.
Is it Profitable to Invest in Beston Pyrolysis Machine?
For many customers who intend to invest in a pyrolysis machine for sale, “Is it profitable? ” is the key problem. The answer from Beston Group is yes! Once a customer reaches cooperation with Beston Group, we will provide the client with a complete economic profit analysis. Not only that, we will also provide optimization solutions based on the actual conditions of the project location. Such as infrastructure construction, process plan adjustment, etc. This is all to enable customers to obtain the maximum return on investment. Below is the ROI table of the BLJ-16 project for your reference.
Profit Analysis
Project Name | 12-15TPD waste tire pyrolysis project | |||||||
Introduction | According to the market data of Europe, the estimated ROI report, the various expenses are as follows: | |||||||
Fixed Investment Cost | Item | Details | Unit | Unit Price/USD | Quantity | Amount/USD | Total Amount | Remark |
Equipment | BLJ-16 | Set | 89,000 | 1 | 89,000 | |||
Transportation | Seafreight | Set | 64,600 | 1 | 64,600 | |||
From Port to Site | Set | 5,800 | 1 | 5,800 | ||||
Customs Tax | 0.15 | Set | 13,350 | 1 | 13,350 | |||
Installation | Beston technician's salary | Day | 350 | 50 | 17,500 | |||
Round-trip aritickets | Ea | 3,820 | 2 | 1,640 | ||||
Visa | Ea | 750 | 1 | 750 | ||||
Local welder | Day | 120 | 100 | 12,000 | 2 welders are needed | |||
Local plumber | Day | 120 | 20 | 2,400 | ||||
Local labor | Day | 108 | 50 | 5,400 | ||||
Crane forklift | Day | 160 | 30 | 4,800 | ||||
Materials | Installation materials ready | Set | 5,200 | 1 | 5,200 | Foundation, pipe, etc. | ||
Licenses | / | Ea | 2,000 | 1 | 2,000 | Environmental, firefighting, etc. | ||
Workshop | 500 | ㎡ | 380 | 500 | 190,000 | |||
$452,440.00 | ||||||||
Operating Cost | Raw Materials | Waste tyre | Ton | 0 | 12 | 0 | ||
Water | / | m³ | 0.39 | 3 | 1.17 | |||
Electricity | / | KWH | 0.2 | 864 | 172.8 | |||
Fuel | Natural gas | Liter | 0.77 | 240 | 184.8 | |||
Labor | / | People | 72 | 4 | 288 | |||
Maintenance | / | Day | 85 | 1 | 85 | |||
Depreciation | 8 years | Day | 175.18 | 1 | 175.18 | |||
Tax | 0.05 | 0 | ||||||
$906.95 | ||||||||
End Products Price | Tyre oil | 0.45 | Ton | 5.4 | 433 | 2338.2 | 45% of input | |
Steel Wire | 0.15 | Ton | 1.8 | 216 | 388.8 | 15% of input | ||
Carbon black | 0.3 | Ton | 3.6 | 162 | 583.2 | 30% of input | ||
Subsidy | Ton | 100 | 12 | 1200 | ||||
$4,510.20 | ||||||||
Daily Income | $3,603.25 | |||||||
Monthly Income | Working day | Day | 25 | $90,081.17 | ||||
Yearly Income | Working day | Day | 300 | $1,080,974.00 |
Why Choose Beston Group as Pyrolysis Plant Manufacturer?
Advanced Pyrolysis Technology Brings Considerable Return
Responsible After-Sale Service Creates Long-Term Success
Global Case of Beston Group Pyrolysis Project
Beston Group has many years of export experience. Due to its excellent machine performance and reasonable cost, customers in many countries choose to cooperate with Beston Group. Our projects span more than 60 countries around the world. In addition, many old customers have established further cooperation with us in order to expand production scale. This shows that Beston Group is trustworthy. You can learn about Beston pyrolysis projects in various regions through the successful cases below.