Sugarcane Bagasse Charcoal Making Machine

Beston sugarcane bagasse charcoal making machine is one of the most sustainable ways to recycle sugarcane wastes. Recycling bagasse using traditional methods does not maximize the benefits and may cause side effects. We offer small to large machine and one stop solution for investors. Please keep reading to explore making charcoal from bagasse.

Why Make Charcoal from Sugarcane?

In fact, there are many ways to recycle bagasse. Sugarcane is the main by-product of sugar production. The traditional method of sugarcane bagasse uses is as livestock feed or paper. A large amount of accumulated bagasse will be moldy and fermented, which will have a negative impact on the ecological environment.

However, using bagasse to make charcoal can not only solve the problem of ecological environment pollution conveniently and quickly but also bring out the greatest economic benefits of bagasse. Using bagasse to make biochar can ease energy pressures and help investors profit.

Get A Sugarcane Bagasse Charcoal Making Machine to Start Your Business Now

Model	BST-J12	BST-J18	BST-J40	BST-05 Pro (skid-mounted)	BST-10	BST-30	BST-50
Input Capacity	12m³/batch	18m³/batch	40m³/batch	0.3-0.5m³/h	2-4m³/h	7-9m³/h	10-15m³/h
Reactor Size	φ1900mm*L4500mm	φ1900mm*L6600mm	φ2800mm*L7100mm	φ830mm*L5500mm	φ1300mm*L14051mm	φ1700mm*L14180mm	φ2000mm*L14260mm
Land for Equipment (L*W*H, Standard Configuration)	9m*6m*6m	12m*6m*7m	15m*18m*7m	10m*8m*3.9m	29m*15m*5m	30m*15m*8m	35m*18m*9m
Weight (Standard Configuration)	18T	22T	34T	15T	32T	35T	49T
Energy Consumption (Standard Configuration)	11kw/h	13.5kw/h	25kw/h	31kw/h	34.7kw/h	61.5kw/h	116kw/h
Working Method	Batch			Fully continuous
Feeding Requirement	/			Size: ≤20mm; moisture: ≤15%; strong liquidity
Structure	Horizontal rotation			Double barrel single hearth	Double barrel double hearth
Speed	0-2RPM			1-9RPM
Control Method	Control by buttons			PLC control
Reactor Material	Q245R				Q245+310S
Pressure	Micro negative pressure
Heating Material	Diesel, natural gas, heavy oil, biomas, etc.
Heating Method	Direct heating
Noise (dB)	≤80
Condenser	Circulating water cooling
Rotation Method	External gear rotation

Uses of Sugarcane Bagasse Charcoal

Soil conditioner – bagasse biochar can reduce the mobility and toxicity of zinc in acidic metal-contaminated soils, and biochar-improved soils have higher affinity for zinc adsorption;

BBQ charcoal – bagasse charcoal is smokeless and tasteless when burning, it is the best choice for barbecue charcoal;

Factory fuel – many factories use biochar as fuel instead of coal. Because biochar has more affordable price and higher calorific value.

Get more information on Pinterest board.

Uses of Other Products from Carbonization of Sugarcane

End Products	Applications
Wood Vinegar	Used in food preservative, medicinal sterilization, and anti-inflammatory or the treatment of skin disease
Tar	1.Preserving wooden products against rot 2.Used in waterproof materials 3.To produce oil paint or as assistant materials for producing ships
Combustible Gas	Fuel to heat the charcoal furnace to save your cost

Technology of Making Charcoal from Sugarcane Bagasse

In the drying stage( inner charcoal furnace ), the temperature is around 150°C the external and internal moisture of the raw materials are evaporated by the heat supplied from the outside, and the shape of the raw materials does not change at this time.

In the carbonization stage, the temperature is around 220-270°C. The sugarcane bagasse is begin to decompose and release gaseous products(suchas CQ, CO2, H2S, etc.). The chemical composition of the sugarcane bagasse begins to change and the temperature at which different materials begin to pyrolyze is different materials with a low degree of deterioration also start at a lower temperature for pyrolysis.

The temperature in the carbonization process is 270-400°C and the reaction is mainly polycondensation and thermal decomposition. A large amount of volatiles are precipitated from the raw materials and almost all products such as methanol and ethylene precipitated in the carbonization process are produced in this stage.

Why Choose Beston Sugarcane Bagasse Charcoal Making Machine?

High Heat Efficiency

The material is not in contact with the flue gas and is not polluted by hot air,and the heat utilization rate of the single-laver external heating structure is more than doubled.

Internet of Things

Monitor product usage.operating parameters faults and other information, and grasp product information in real-time.

Energy Saving

The heat utilization rate of this equipment is higher, the use of air heat exchangers can effectively improve thermal efficiency by 5-10%, and the energy-saving effect is good.

How About Investment and Return of Sugarcane Bagasse Charcoal Making Machine?

Making biochar from waste biomass is undoubtedly a high rate of return. Here we take BST-50 wood charcoal making machine installed in Europe as an example, and you can see every detailed cost and high income. If you’d like to get an ROI report in your region, please leave your message to let us know.

Return on Investment of BST-50 Wood Chips Carbonization Project in The Middle East Region
Project name	5TPH wood chips carbonization
Introduction	According to the market data of Middle east region, the estimated ROI report, the various expenses are as follows:
Fixed Investment Cost	Item	Details	Unit	Unit price/USD	Quantity	Amount/USD	Total amount	Remark
	Equipment	BST-50	Set	250,000	1	250,000		/
	Transportation	From China to Destination Port	Set	90,000	1	90,000		/
		From Port to Site	Set	5,800	1	5,800		/
	Customs tax	0.15	Set	37,500	1	37,500		/
	Installation	Beston technician's salary	Day	100	50	5,000		/
		Round -trip airtickets	Ea	2,420	2	4,840		/
		Visa	Ea	350	1	350		/
		Local welder	Day	65	100	6,500		Two welders are needed
		Local plumber	Day	65	20	1,300		/
		Local labor	Day	16.8	50	840		/
		Crane forklift etc.	Day	80	30	2,400		/
	Materials	Installation materials ready	Set	3,500	1	3,500		Foundation, pipe, etc.
	License	/	Ea	2,000	1	2,000		Environmental, firefighting, etc.
	Workshop	500	㎡	160	500	80,000		/
							$490,030	/
Operating Cost	Raw materials	Wood chips	Ton	100	120	12000		/
	Water	/	m³	1.76	3	5.28		/
	Electricity	/	KWH	0.11	2922	321.42		/
	Fuel	Natural gas	Liter	7.25	270	1,957.5		/
	Labor	/	People	16.8	4	67.2		/
	Maintenance	/	Day	85	1	85		/
	Depreciation	8 years	Day	209.3	1	209.3		/
	Tax	0.05				0		/
							$14,645.7	/
End Products Price	Biochar	0.3	Ton	680	36	24,480		30% of input
	Wood vinegar	0.08	Ton	1,280	9.6	12,288		8% of input
	Tar oil	0.02	Ton	450	2.4	1,080		2% of input
							$37,848	/
Daily Income							$23,202.3	/
Monthly Income	Working day		Day	25			$580,057.5	/
Yearly Income	Working day		Day	300			$6,960,690	/

Cases of Making Biochar All over the World

Beston ranks among the top three in the biomass pyrolysis plant industry. We have an annual production capacity of 200 sets of equipment. Next, we will show you the latest shipping cases. Beston project consultants have extensive experience. Please contact us if you have any needs.

Tips for Making Biochar from Sugarcane

Moisture – bagasse has a higher moisture content. Before entering the carbonization furnace, the moisture needs to be controlled at about 15%;

Size – bagasse size is not uniform, in order to achieve better charcoal effect, you better control the size of the bagasse by 2cm;

Shape – carbon blocks and carbon rods need to be mixed with water, binder and carbon powder after slagging and then make sugarcane bagasse into biochar briquettes.

Beston provides all support for your production. When customizing the plan, you can freely choose whether you need a dryer, a crusher, a rod maker, etc.

Bagasse Charcoal Machine Reduces My Carbon Footprint, Right?

Almost certainly! Sugarcane is one of the best plants for reducing carbon dioxide levels in the atmosphere. This is because of something called carbon sequestration. This means that as sugar cane grows, it takes carbon dioxide from the air and turns it into biomass. Sugarcane absorbs more carbon dioxide per hectare than almost any other plant as it grows. The researchers even suggested that expanding sugarcane production could reduce global carbon dioxide emissions by as much as 5.2 percent.

Bagasse charcoal has made outstanding contributions to carbon sequestration and emission reduction.

Contact Beston for Sugarcane Bagasse to Charcoal Solution Now!

Tell us your needs and you can get a customized solution in 8 hours.