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Sewage Sludge Carbonization Machine

Are you looking for an economic and environmentally friendly way to treat sewage sludge? Beston sewage sludge carbonization machine is the final solution! Many countries use carbonization technology to recycle sewage sludge. Keep reading to learn why choose Beston sewage sludge treatment plant.

Beston Sewage Sludge Carbonization Machine
Beston Sewage Sludge Carbonization Machine

Application Scenarios of Beston Sewage Sludge Carbonization Machine

Sewage Sludge Reduction Treatment

Sewage sludge treatment plant is mainly used for projects such as the dismantling and renovation of coal-fired boilers, the renewal and elimination of high-emission and old carbon plants, the comprehensive treatment of agricultural and forestry wastes, the ultra-low emission treatment of clean energy, the treatment of municipal solid waste and sewage, and the treatment of rivers and lakes sludge.

Household Sewage
Household Sewage
Sewage Sludge from Municipal Solid Waste
Sewage Sludge from Municipal Solid Waste
Sewage Sludge in Rivers and Lakes
Sewage Sludge in Rivers and Lakes
Sewage Sludge from Agricultural and Forestry
Sewage Sludge from Agricultural and Forestry

Make Biochar from Sewage Sludge

Municipal sewage sludge is usually rich in organic matter and mineral nutrients, such as phosphorus, potassium, nitrogen, and trace elements, so biochar made from sludge is widely used in agriculture. Pyrolysis of sewage sludge can completely kill pathogens in sludge, stabilize heavy metals in municipal sewage sludge, and reduce the bioavailability of mineral nutrients.

Sewage Sludge Charcoal
Sewage Sludge Charcoal
Charcoal Briquettes
Charcoal Briquettes
Charcoal Balls
Charcoal Balls
Make Shisha Charcoal
Make Shisha Charcoal

Wide Application of Sewage Sludge Charcoal

During the biomass carbonization process, most of the abundant N, P and K in the sludge remain in the sludge charcoal, so the sludge charcoal can be used as a nutrient soil for landscaping and soil conditioner, the chemical and physical properties of the sludge charcoal are stable and can be It is used as a raw material for building materials; and because it contains a relatively developed pore structure, it can be used directly or after processing as an adsorption material; at the same time, the sludge charcoal has very low moisture content and high calorific value, and can also be used as a fuel.

The EBI calls on the European Commission to include biochar from sewage sludge in EU fertilizer regulations as an important step towards a safe and sustainable circular economy and agriculture. Sludge biochar is widely used in:

Soil Improvement

After carbonization, the charcoal from sewage sludge is alkaline. This charcoal can effectively adjust the soil pH. Farmers often use biochar to improve soil compaction and fix heavy metals in soil.

Slow Release Fertilizer

Biochar in soil application enhances the slow-release effect of nutrients. The use of biochar can reduce economic and environmental burden of excessive conventional fertilizers.

Sponge City Subgrade Materials

Sewage biochar has good adsorption and breathability. During urban construction, biochar is often used as the foundation material for sponge cities.

Building Bricks

Sludge charcoal has high calorific value, long burning time, smokeless and tasteless. Many brick factories add sludge charcoal to make bricks, which are then fired into building bricks.

Advantages of Sewage Sludge Carbonization

0 Moisture Content

The temperature of sludge treatment equipment and the portable biochar kiln is about 400 degrees, the water is evaporated and separated, and the moisture content of the sludge is close to 0.

Heavy Metals are Passivated

The heavy metals in the sludge are passivated and fixed in the soil. sludge management system reduces the transfer to crops and meets the requirements of a landfill.

Harmful Substances Are Decomposed

Harmful substances such as pesticides in the sludge will decompose at high temperatures in sludge treatment system. The carbonized sludge meets environmental protection requirements.

Affordable Processing Costs

Compared with other sludge treatment methods, carbonization requires low heat, low exhaust gas treatment cost, and moderate comprehensive treatment cost.

Resource Utilization

The organic matter in the sludge is carbonized, and the sludge charcoal from sludge treatment facility can be used as road bricks, roadbeds, slow-release fertilizers, etc.

Kenya Customers for Sewage Sludge Carbonization
Kenya Customers for Sewage Sludge Carbonization
Sewage Sludge Carbonization Machine in China
Sewage Sludge Carbonization Machine in China

Working Principle of Sewage Sludge Carbonization

We adopt the carbonization method of drying and preheating first plus double drums and double fire zones. This industrial charcoal production method can obtain biomass charcoal and combustible gas through the carbonization process of high temperature dry distillation. Heavy metal elements became into slag material, stabilized to avoid release in nature for complete safe disposal. At the same time, the antibiotics in the sludge are completely decomposed during the sewage sludge management and completely harmless.

Introduction of Beston Sewage Sludge Carbonization Machine

Beston sludge treatment plant has the advantages of low operating cost and convenient operation. Designers applied intelligent frequency conversion technology, used hot smoke to dry raw materials, designed recycled water and so on. These are all designs that save energy on equipment.

Here are sewage sludge treatment plants with different capacities and working methods. Please contact us for more detailed information.

Batch Sewage Sludge Carbonization Machine

Models: BST-J12, BST-J18, BST-J40;

Feature: need cooling time after per production;

Feeding: about 20cm block materials;

Batch Biochar Machine

Skid-mounted Sewage Sludge Carbonization Machine

Model: BST-05 PRO;

Feature: small and portable;

Feeding: diameter ≤ 2cm; water content ≤ 15%;

Skid Mounted Biochar Machine

Fully Continuous Sewage Sludge Carbonization Machine

Models: BST-10, BST-30, BST-50;

Feature: highly effective;

Feeding: diameter ≤ 2cm; water content ≤ 15%.

Continuous Biochar Machine

ModelBST-J12BST-J18BST-J40BST-05 Pro (skid-mounted)BST-10BST-30BST-50
Input Capacity12m³/batch18m³/batch40m³/batch0.3-0.5m³/h2-4m³/h7-9m³/h10-15m³/h
Reactor Sizeφ1900mm*L4500mmφ1900mm*L6600mmφ2800mm*L7100mmφ830mm*L5500mmφ1300mm*L14051mmφ1700mm*L14180mmφ2000mm*L14260mm
Land for Equipment (L*W*H, Standard Configuration)9m*6m*6m12m*6m*7m15m*18m*7m10m*8m*3.9m29m*15m*5m30m*15m*8m35m*18m*9m
Weight (Standard Configuration)18T22T34T15T32T35T49T
Energy Consumption (Standard Configuration)11kw/h13.5kw/h25kw/h31kw/h34.7kw/h61.5kw/h116kw/h
Working MethodBatchFully continuous
Feeding Requirement/Size: ≤20mm; moisture: ≤15%; strong liquidity
StructureHorizontal rotationDouble barrel single hearthDouble barrel double hearth
Control MethodControl by buttonsPLC control
Reactor MaterialQ245RQ245+310S
PressureMicro negative pressure
Heating MaterialDiesel, natural gas, heavy oil, biomas, etc.
Heating MethodDirect heating
Noise (dB)≤80
CondenserCirculating water cooling
Rotation MethodExternal gear rotation

Superiority of Beston Sewage Sludge Carbonization Machine

IoT Control

Beston’s latest IoT technology enables remote monitoring and data collection. When shipping and shipping, customers can see the exact location of the equipment. During operation, customers can view the working time, temperature, pressure, etc. of the sludge carbonization machine and its components on the mobile device.

Complete Harmlessness and Significant Reduction

The most important thing in sludge carbonization is harmlessness. During the working process of Beston sludge carbonization equipment, the harmful components in the sludge are completely decomposed and completely harmless. Beston has designed a special sludge drying system, which has a significant effect on sludge reduction.

Low Energy Consumption

The operating cost of sludge carbonization equipment is the concern of many customers. Beston latest skid mounted biochar machine can meet customer needs. This device has a small footprint and low energy consumption, and many entry-level customers choose this plant.

The Production Site of Beston Sewage Sludge Carbonization Plant

How to Start Your Sewage Sludge Carbonization Project?

Select Sewage Sludge Carbonization Site

When choosing the location of the sludge carbonization project, it is necessary to comprehensively consider whether the public facilities such as transportation, electricity, drainage, and communication are complete.

Prepare Enough Start-up Capital

The total investment in sludge carbon production includes equipment investment, construction investment and raw material investment, etc. Investors also need to hold a certain amount of working capital.

Contact Sludge Carbonization Equipment Supplier

When everything is ready, you can contact the sludge carbonization equipment supplier, which is the key link that determines the success or failure of the carbonization project. It is recommended that you choose a well-known supplier in the industry.

Assessing Resource and Environmental Carrying Capacity

Sludge carbonization is closely related to the ecological environment. Different countries have different environmental protection policies. The project can be started after contacting the local government department to obtain the EIA certificate.

Equipment Operation

The sludge carbonization project is a big investment, which requires that the operating cost of the sludge carbonization equipment you are looking for is relatively low.

Start Sewage Sludge Carbonization Project

How Beston Can Support Your Sewage Sludge Reduction Solution?

Customize Your Sewage Sludge Treatment Solution

Dozens of professional solution managers from Beston customize sludge carbonization solutions for you. Please tell us your needs, Beston will contact you as soon as possible and communicate with professional engineers to give the perfect solution.

High Quality Sludge Treatment Plant

Beston ranks among the top three in the carbonization equipment industry. Our reputation is accumulated by the quality of our products. The equipment is still receiving good reviews after several years of operation. Watch more videos on YouTube.

Beston Carbonization Machines Shipped and Installed All Over the World!

Contact Us

The following items will help you identify key information about your project, which will enable us to work on a competitive solution proposal.

Please specify your requirement by referring to the following aspects:

1- What kind of solution will meet your demand? (Key point)
2- What kind of material and expected end product are you planning to have?
3- When is the project supposed to be running? (Key info for A-Z project programming)
4- Budget for machinery purchasing? (Key info for right model)
5- Points that you really focus on. (Customized service from our project consultant)