Are you looking for an economic and environmentally friendly way to treat sewage sludge? Beston sewage sludge carbonization machine is the final solution! Many countries use carbonization technology to recycle sewage sludge. Keep reading to learn why choose Beston sewage sludge treatment plant.
Beston Sewage Sludge Carbonization Machine
Application Scenarios of Beston Sewage Sludge Carbonization Machine
Sewage Sludge Reduction Treatment
Sewage sludge treatment plant is mainly used for projects such as the dismantling and renovation of coal-fired boilers, the renewal and elimination of high-emission and old carbon plants, the comprehensive treatment of agricultural and forestry wastes, the ultra-low emission treatment of clean energy, the treatment of municipal solid waste and sewage, and the treatment of rivers and lakes sludge.
Household Sewage
Sewage Sludge from Municipal Solid Waste
Sewage Sludge in Rivers and Lakes
Sewage Sludge from Agricultural and Forestry
Make Biochar from Sewage Sludge
Municipal sewage sludge is usually rich in organic matter and mineral nutrients, such as phosphorus, potassium, nitrogen, and trace elements, so biochar made from sludge is widely used in agriculture. Pyrolysis of sewage sludge can completely kill pathogens in sludge, stabilize heavy metals in municipal sewage sludge, and reduce the bioavailability of mineral nutrients.
Sewage Sludge Charcoal
Charcoal Briquettes
Charcoal Balls
Make Shisha Charcoal
Wide Application of Sewage Sludge Charcoal
During the biomass carbonization process, most of the abundant N, P and K in the sludge remain in the sludge charcoal, so the sludge charcoal can be used as a nutrient soil for landscaping and soil conditioner, the chemical and physical properties of the sludge charcoal are stable and can be It is used as a raw material for building materials; and because it contains a relatively developed pore structure, it can be used directly or after processing as an adsorption material; at the same time, the sludge charcoal has very low moisture content and high calorific value, and can also be used as a fuel.
The EBI calls on the European Commission to include biochar from sewage sludge in EU fertilizer regulations as an important step towards a safe and sustainable circular economy and agriculture. Sludge biochar is widely used in:
Soil Improvement
After carbonization, the charcoal from sewage sludge is alkaline. This charcoal can effectively adjust the soil pH. Farmers often use biochar to improve soil compaction and fix heavy metals in soil.
Slow Release Fertilizer
Biochar in soil application enhances the slow-release effect of nutrients. The use of biochar can reduce economic and environmental burden of excessive conventional fertilizers.
Sponge City Subgrade Materials
Sewage biochar has good adsorption and breathability. During urban construction, biochar is often used as the foundation material for sponge cities.
Building Bricks
Sludge charcoal has high calorific value, long burning time, smokeless and tasteless. Many brick factories add sludge charcoal to make bricks, which are then fired into building bricks.
Advantages of Sewage Sludge Carbonization
0 Moisture Content
The temperature of sludge treatment equipment and the portable biochar kiln is about 400 degrees, the water is evaporated and separated, and the moisture content of the sludge is close to 0.
Heavy Metals are Passivated
The heavy metals in the sludge are passivated and fixed in the soil. sludge management system reduces the transfer to crops and meets the requirements of a landfill.
Harmful Substances Are Decomposed
Harmful substances such as pesticides in the sludge will decompose at high temperatures in sludge treatment system. The carbonized sludge meets environmental protection requirements.
Affordable Processing Costs
Compared with other sludge treatment methods, carbonization requires low heat, low exhaust gas treatment cost, and moderate comprehensive treatment cost.
Resource Utilization
The organic matter in the sludge is carbonized, and the sludge charcoal from sludge treatment facility can be used as road bricks, roadbeds, slow-release fertilizers, etc.
Kenya Customers for Sewage Sludge Carbonization
Sewage Sludge Carbonization Machine in China
Working Principle of Sewage Sludge Carbonization
We adopt the carbonization method of drying and preheating first plus double drums and double fire zones. This industrial charcoal production method can obtain biomass charcoal and combustible gas through the carbonization process of high temperature dry distillation. Heavy metal elements became into slag material, stabilized to avoid release in nature for complete safe disposal. At the same time, the antibiotics in the sludge are completely decomposed during the sewage sludge management and completely harmless.
Introduction of Beston Sewage Sludge Carbonization Machine
Beston sludge treatment plant has the advantages of low operating cost and convenient operation. Designers applied intelligent frequency conversion technology, used hot smoke to dry raw materials, designed recycled water and so on. These are all designs that save energy on equipment.
Here are sewage sludge treatment plants with different capacities and working methods. Please contact us for more detailed information.
Land for Equipment (L*W*H, Standard Configuration)
9m*6m*6m
12m*6m*7m
15m*18m*7m
10m*8m*3.9m
29m*15m*5m
30m*15m*8m
35m*18m*9m
Weight (Standard Configuration)
18T
22T
34T
15T
32T
35T
49T
Energy Consumption (Standard Configuration)
11kw/h
13.5kw/h
25kw/h
31kw/h
34.7kw/h
61.5kw/h
116kw/h
Working Method
Batch
Fully continuous
Feeding Requirement
/
Size: ≤20mm; moisture: ≤15%; strong liquidity
Structure
Horizontal rotation
Double barrel single hearth
Double barrel double hearth
Speed
0-2RPM
1-9RPM
Control Method
Control by buttons
PLC control
Reactor Material
Q245R
Q245+310S
Pressure
Micro negative pressure
Heating Material
Diesel, natural gas, heavy oil, biomas, etc.
Heating Method
Direct heating
Noise (dB)
≤80
Condenser
Circulating water cooling
Rotation Method
External gear rotation
Superiority of Beston Sewage Sludge Carbonization Machine
IoT Control
Beston’s latest IoT technology enables remote monitoring and data collection. When shipping and shipping, customers can see the exact location of the equipment. During operation, customers can view the working time, temperature, pressure, etc. of the sludge carbonization machine and its components on the mobile device.
Complete Harmlessness and Significant Reduction
The most important thing in sludge carbonization is harmlessness. During the working process of Beston sludge carbonization equipment, the harmful components in the sludge are completely decomposed and completely harmless. Beston has designed a special sludge drying system, which has a significant effect on sludge reduction.
Low Energy Consumption
The operating cost of sludge carbonization equipment is the concern of many customers. Beston latest skid mounted biochar machine can meet customer needs. This device has a small footprint and low energy consumption, and many entry-level customers choose this plant.
How to Start Your Sewage Sludge Carbonization Project?
Select Sewage Sludge Carbonization Site
When choosing the location of the sludge carbonization project, it is necessary to comprehensively consider whether the public facilities such as transportation, electricity, drainage, and communication are complete.
Prepare Enough Start-up Capital
The total investment in sludge carbon production includes equipment investment, construction investment and raw material investment, etc. Investors also need to hold a certain amount of working capital.
Contact Sludge Carbonization Equipment Supplier
When everything is ready, you can contact the sludge carbonization equipment supplier, which is the key link that determines the success or failure of the carbonization project. It is recommended that you choose a well-known supplier in the industry.
Assessing Resource and Environmental Carrying Capacity
Sludge carbonization is closely related to the ecological environment. Different countries have different environmental protection policies. The project can be started after contacting the local government department to obtain the EIA certificate.
Equipment Operation
The sludge carbonization project is a big investment, which requires that the operating cost of the sludge carbonization equipment you are looking for is relatively low.
How Beston Can Support Your Sewage Sludge Reduction Solution?
Customize Your Sewage Sludge Treatment Solution
Dozens of professional solution managers from Beston customize sludge carbonization solutions for you. Please tell us your needs, Beston will contact you as soon as possible and communicate with professional engineers to give the perfect solution.
High Quality Sludge Treatment Plant
Beston ranks among the top three in the carbonization equipment industry. Our reputation is accumulated by the quality of our products. The equipment is still receiving good reviews after several years of operation. Watch more videos on YouTube.
Beston Carbonization Machines Shipped and Installed All Over the World!
