Semi automatic egg tray making machine helps you successfully develop an egg tray factory at an affordable price. Due to the automated settings, you can get a reward in a short time! This equipment is more suitable for customers whose output needs are between 2000-4500 pieces/h. Beston available semi-automatic egg tray machine models are BTF3-4, BTF4-4 and BTF4-8.
Basic Information of Beston Semi Automatic Egg Tray Making Machine
Beston semi-automatic egg tray machine refers to an egg tray machine system that can make the pulp, mold the shape and dry wet egg trays automatically. There are also two knids of automatic drying systems for your choice. However, the feeding of raw materials and collection of egg trays need to be completed manually.
Operation Process of Semi Automatic Egg Tray Machine
The raw materials of Beston semi automatic egg tray machine are only waste paper and water! Before the egg tray machine starts to run, you need to prepare enough raw materials. The egg tray production process can be divided into four steps: pulping – molding – drying – packaging.
- Pulping: Add all kinds of waste paper and 3 times the clean water to the water level of 60%~70% in the hydraulic pulper. These materials will be mixed in the pulper for about 40 minutes, and then pumped into the vibrating screen. During the pulp dilution process, the vibrating screen will automatically remove impurities such as nails, branches, metal sheets, and plastics. The evenly stirred pulp will automatically enter the pulp storage tank.
In the process of making pulp, you can add some additives to improve the performance of the egg tray. For example, adding water-proof and anti-corrosion additives to the egg tray, or adding color pigments to change the color of the egg tray, and so on.
- Molding: The vacuum pump in the forming part will adsorb the pulp on the forming mold. The water separated from the forming machine by the vacuum pump will flow to the pulp tank and circulate again. During each stroke of the egg tray forming, water will be sprayed from the nozzle to clean the mold. This is a very important unit. It can not only clean the mold, but also remove excess burrs on the egg trays, ensuring that the edges of the egg trays produced are smooth.
- Drying: With each stroke of the egg tray forming, the transfer arm moves the wet tray to the chain conveyor, and the chain conveyor enters the drying tunnel to remove moisture. There are two types of egg tray drying system: multi-layer and single-layer. The formed egg tray still has too much moisture, you need to use high temperature to evaporate the moisture. You can choose natural drying or automatic drying. Beston’s automatic drying methods for semi-automatic egg tray machines include brick drying and multi-layer metal drying.
- Packaging: There is an automatic counting device at the end of the drying tunnel to count the trays produced. Products that require a flat appearance, such as egg boxes, need to be reshaped. The produced pallets are finally packed in plastic film or cartons.
Products Obtained By Semi Automatic Egg Tray Making Machine
It is the egg tray molds that determine the shape of the pulp packaging product. In the past period of time, our customers have used this equipment as egg crate/box/carton making machine, fruit tray mkaing machine, coffee cup tray machine and so on. You can use the same equipment to produce a variety of pulp packaging products just by changing the mold.
Two Automatic Drying Systems Of Semi Automatic Egg Tray Machine
Brick Drying System
- Suitable for customers whose production demand is more than 2500 pieces;
- The customer is required to build a drying room locally;
- There is a conveyor belt to assist the transportation of the egg tray;
- The drying process takes about 20 minutes;
- The drying effect is good, and it is not affected by the weather;
- Single-layer design, covering a large area;
- Any fuel can be used.
Metal Drying System
- Suitable for all customers;
- No need to build a drying room by yourself;
- Beston provides a full set of drying facilities;
- Multi-layer design, can dry a large number of egg trays at one time;
- Beautiful appearance, small footprint;
- The double-layer design of the drying room has a good thermal insulation effect and saves fuel;
- The drying process takes about 20 minutes;
- The heat source can be LPC, LNG, diesel, natural gas, etc.
Comparison Between Beston Semi-automatic Egg Tray Machine and Other Types
Semi Automatic VS Manual
The semi-automatic egg tray machine has a higher output than the manual type and has a higher degree of automation, which can save labor costs. In addition, the semi-automatic egg tray machine is more efficient and can produce a large number of egg trays in a short time.
Semi Automatic VS Fully Automatic
Compared with the fully automatic egg tray machine, the semi-automatic type is cheaper and the investment cost is lower. It can reduce investment risk and get a return in a short time.
In short, Beston provides customers with various types of egg tray machines, you can choose according to your needs. If you think that none of these can meet your expectations, please leave a message and tell us your needs. Beston designers will provide you with free design services.
Semi Automatic Egg Tray Machine Project in the World
Up to now, Beston egg tray machines have been successfully installed in more than 50 countries around the world, including Pakistan, India, Zimbabwe, Russia, the Philippines, Armenia, Bolivia, Botswana, Peru, Chile and so on. Semi-automatic egg tray machines are also popular among customers. Next, I will introduce you to a few about the installation and delivery of the semi-automatic egg tray machine.
BTF4-8 Egg Tray Making Machine Installed in Zimbabwe
Zimbabwe customers successfully installed BTF4-8 egg tray making machine in September 2021. They built the brick drying yard by themselves. According to the feedback from customers in Zimbabwe, the entire pulp forming machine is running smoothly and they are very satisfied.
BTF4-8 Egg Tray Machine With Metal Drying System to Russia
As you can see from the picture, Beston workers are transporting a full set of semi-automatic egg trays to trucks. Russian customers choose the BTF4-8 egg tray equipment with a metal drying system, which is very efficient and can save a lot of labor costs. This egg tray machine was installed in Russia in November 2020. According to customer feedback, the egg tray machine has been running smoothly for more than a year and its performance has been excellent.
BTF3-4 Egg Tray Machine With Brick Drying System Installed in India
In April 2021, an Indian customer successfully ordered a BTF3-4 egg tray machine from China. The picture is a picture installed by an Indian customer. Beston staff guides the installation and production for customers throughout the process. Indian employees also received professional training on the operation of egg tray machines. Training is provided free of charge by Beston engineers. Indian customers said that the workers are serious and efficient under the guidance of Beston, and they believe this will be a great project. Here is more professional information about Beston machines on Reddit.
Buying A Semi Automatic Egg Tray Machine With Beston Support Here!
Beston has more than 20 years of experience in exporting environmental protection equipment. When you consult products, Beston sales consultants will provide you with professional and comprehensive services, including market research, profit analysis, case presentations, and so on. If you want a detailed profit analysis report, please contact Beston immediately.
Environmental protection projects are supported by the government in many countries. The success of the egg tray making business also requires the support of various documents. The Beston team can assist you with various certificates in your class. Sometimes there is a windfall from government subsidies or other subsidies.
After signing the contract, the Beston factory will strictly follow the customer’s requirements for production. And we will deliver the goods within the specified date. Customers who have worked with Beston all said that Beston is a trustworthy supplier of egg tray machines.
After the egg tray machine arrives in your area, Beston engineers will provide you with installation instructions. In the future, you can contact Beston if you encounter any problems during use. Due to the travel inconvenience caused by the epidemic, Beston’s special online visit and guidance service can solve customer problems in a short time.
Now you can contact Beston to book an online visit service!