Rubber Pyrolysis Plant

Rubber pyrolysis plant, also known as rubber recycling plant, is applicable to processing various waste rubber products, including old tyres, conveyor belts, rubber gloves, rubber condoms, waste soles, etc. As we know, it takes decades to degrade to be a serious threat to the environment. That is, rubber disposal by pyrolysis will be a trend. Moreover, Thailand is the source of 37 percent of the world’s raw rubber supply, which makes waste rubber recycling machine promising there. Beston pyrolysis machine will help you get fuel oil and carbon black from rubber waste to bring you great benefits. Welcome to contact us for more details!

Rubber Pyrolysis Plant in Korea
Rubber Pyrolysis Plant in Korea

Beston Waste Rubber Recycling Machine for Sale

Now we have developed various models of pyrolysis equipment for sale to meet the different needs of customers. They can process 6 to 24 tons of raw materials per day. And there are batch, semi-continuous and continuous types to choose from. Here are more parameters for your reference.

Rubber Pyrolysis Plant Design
Rubber Pyrolysis Plant Design

Daily Capacity1.5-3T6T8T-10T12-16T20-30T
FeaturesPortableTraditionalLow CapacityBest-SellingAutomatic
Working MethodBatchSemi-ContinuousFully Continuous
Raw MaterialsWaste Plastic, Tyre, Rubber, Oil Sludge
Reactor SizeD1.4m*L5mD2.2m*L6.0mD2.6m*L6.6mD2.8m*L7.1mD1.8m*L22m
PatternHorizontal & Rotary
Heating MaterialsPyrolysis Oil, Natural Gas, LPG, etc.
Total Power16.6kw/h24kw/h30kw/h54kw/h135kw/h
Installation Area Requst (L*W*H)20m*8m*8m30m*10m*8m30m*10m*8m40m*10m*8m50m*20m*10m
Operating PressureSlight Positive PressureSlight Negative Pressure
Cooling MethodWater Cooling
Life span5-8 Years

Usages of End Products of Rubber Pyrolysis Plant

Investors can get pyrolysis oil, carbon black and combustible gas. Here are the applications of these products. It will help you to know how to make money from the rubber oil plant.

Application of Pyrolysis Oil
Application of Pyrolysis Oil
Carbon Black Uses
Carbon Black Uses

End ProductsProportionApplications
Pyrolysis oil35-45%1. Used as fuel to heat the pyrolysis reactor
2. Reprocessed into diesel or gasoline by oil distillation machine, which can be used in heavy industries such as steel, iron and boiler factories, ceramics, power, chemical industries.
Carbon Black30-35%1. Used as construction material or low-grade fuel or as filler in the rubber industry, paints and coatings, ink production and other industrial applications
2. Making carbon brick by briquetting equipment and sell
Steel Wire8-15%1. Sell directly
2. Making steel bloom by hydraulic press-packing
Combustible Gas8-15%Alternative fuel to heat the reactor (self-sufficient pyrolysis process)

Introduction to Rubber Pyrolysis Recycling Plant

Now fast pyrolysis equipment is widely used for waste rubber recycling. It is an eco-friendly and profitable method. Here we will explain the working process step by step to help you understand the rubber to oil plant.

Feeding System

You can use a manual or automatic feeding system to put the raw material into the reactor. The former can lower your investment costs, while the latter is more effective. In addition, you may need some pieces of pre-treatment equipment, such as dryer, crusher, to dry and cut the raw material into small pieces. It will improve the working efficiency of the whole pyrolysis system.

Automatic Feeding System of Waste Rubber Pyrolysis Plant
Automatic Feeding System

Rubber Pyrolysis System

Pyrolysis reactor is the core part of rubber recycling plant. Also, it is where gas oil will be produced, as well as combustible gas. After going through the oil-gas separator, the light oil gas will be liquefied by using condenser system and the heavy components will be liquefied and collected into the sludge oil tank. Meanwhile, some combustible gas will be purified in hydroseal and transferred to heat the reactor. Recycling the combustible gas makes our rubber pyrolysis plant almost self-sufficient to save your operating costs. Moreover, we adopt an indirect heating system to prolong the service life of the reactor.

rubber recycling equipment
Rubber Pyrolysis Reactor to Korea

Actually, the whole pyrolysis process is automatic. So it can improve the safety and working efficiency of the whole plant. What workers need to do is to check the pressure meters, temperature meters and explosion-proof valves regularly to make sure that the plant is working under a normal condition. Moreover, we have complete and specific operating instructions for customers. And also, our engineers will help you with employee training. Anyway, you will have no worry to buy a rubber tire recycling machinery from Beston.

Discharging System

If your plant is continuous, you can feed on one side and discharge from the other side. It can save you time. However, if your plant is batch operating, you need to discharge the carbon black after pyrolysis, which takes hours. There is a water-cooling system to cool down the carbon black to keep workers safe. Here is a video for your reference.

De-dusting System

The burning smoke goes through the flue condenser to cool down first. Then it will be cleaned by the powerful spray tower. The de-dusting system often includes water spraying, water washing, ceramic ring adsorption, activated carbon adsorption. You can add or reduce the cleaning system according to your local emission standard.

As shown in the rubber recycling process, our plant is helpful to reduce waste rubber pollution. Meanwhile, it will bring you great profits. According to our survey, waste pyrolysis technology in Thailand is not a new thing. It has been proved that rubber pyrolysis plant is a profitable business project. While investors may concern much on its safety and eco-friendliness.

Customers from Australia In Beston Factory to Visit Rubber Pyrolysis Plant
Customers from Australia In Beston Factory

Beston Group Co., LTD. is one of professional rubber recycling plant manufacturers, which has developed mature pyrolysis technology. Also, we have rich experience in exporting and installing pyrolysis plants in many countries, such as the Philippines, Korea, the UK, Canada, South Africa, etc. So we are able to help you set up a save and eco-friendly rubber recycling plant for business. Please contact us for more details!

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