Rubber pyrolysis plant, also known as rubber recycling plant, is applicable to processing various waste rubber products, including old tyres, conveyor belts, rubber gloves, rubber condoms, waste soles, etc. As we know, it takes decades to degrade to be a serious threat to the environment. That is, rubber disposal by pyrolysis will be a trend. Moreover, Thailand is the source of 37 percent of the world’s raw rubber supply, which makes waste rubber recycling machine promising there. Beston pyrolysis machine will help you get fuel oil and carbon black from rubber waste to bring you great benefits. Welcome to contact us for more details!
Beston Waste Rubber Recycling Machine for Sale
Now we have developed various models of pyrolysis equipment for sale to meet the different needs of customers. They can process 6 to 24 tons of raw materials per day. And there are batch, semi-continuous and continuous types to choose from. Here are more parameters for your reference.
| Model | BLJ-16 | BLL-30 | |
| Capacity | 12-16t/d | 30-35t/d | |
| Working Process | Batch | Fully continuous | |
| Reactor Size | φ2800*7100mm | φ1800*18500mm | |
| Reactor Material | Q345R | 310S stainless steel | |
| Drive System | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
| Land (L*W*H) | 33m*13m*8m | 70m*20m*10m | |
| Power | 55.6kw | 256kw | |
| Burner | 2*400,000 kcal | 2.5 million kcal per set | |
| Total Weight of Shipped Materials | About 34.5t | About 150t | |
| Number of Containers | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
| Noise (dB) | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | ||
| Condensing System | Vertical Condenser | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
| 3-in-1 Condenser | 8000*2260*2500 Condensing area 49.5m2 |
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Usages of End Products of Rubber Pyrolysis Plant
Investors can get pyrolysis oil, carbon black and combustible gas. Here are the applications of these products. It will help you to know how to make money from the rubber oil plant.
| End Products | Proportion | Applications |
| Pyrolysis oil | 35-45% | 1. Further processed into non-standard diesel. 2. Can be used as fuel in heavy industries such as steel, iron and boiler factories, ceramics, power, chemical industries. |
| Carbon Black | 30-35% | 1. Used as construction material or low-grade fuel or as filler in the rubber industry, paints and coatings, ink production and other industrial applications. 2. Making carbon brick by briquetting equipment and sell. |
| Steel Wire | 8-15% | 1. Sell directly. 2. Making steel bloom by hydraulic press-packing. |
| Combustible Gas | 8-15% | Alternative fuel to heat the reactor. (self-sufficient pyrolysis process) |
Introduction to Rubber Pyrolysis Recycling Plant
Now fast pyrolysis equipment is widely used for waste rubber recycling. It is an eco-friendly and profitable method. Here we will explain the working process step by step to help you understand the rubber to oil plant.
Feeding System
You can use a manual or automatic feeding system to put the raw material into the reactor. The former can lower your investment costs, while the latter is more effective. In addition, you may need some pieces of pre-treatment equipment, such as dryer, crusher, to dry and cut the raw material into small pieces. It will improve the working efficiency of the whole pyrolysis system.
Rubber Pyrolysis System
Pyrolysis reactor is the core part of rubber recycling plant. Also, it is where gas oil will be produced, as well as combustible gas. After going through the oil-gas separator, the light oil gas will be liquefied by using condenser system and the heavy components will be liquefied and collected into the sludge oil tank. Meanwhile, some combustible gas will be purified in hydroseal and transferred to heat the reactor. Recycling the combustible gas makes our rubber pyrolysis plant almost self-sufficient to save your operating costs. Moreover, we adopt an indirect heating system to prolong the service life of the reactor.
Actually, the whole pyrolysis process is automatic. So it can improve the safety and working efficiency of the whole plant. What workers need to do is to check the pressure meters, temperature meters and explosion-proof valves regularly to make sure that the plant is working under a normal condition. Moreover, we have complete and specific operating instructions for customers. And also, our engineers will help you with employee training. Anyway, you will have no worry to buy a rubber tire recycling machinery from Beston.
Discharging System
If your plant is continuous, you can feed on one side and discharge from the other side. It can save you time. However, if your plant is batch operating, you need to discharge the carbon black after pyrolysis, which takes hours. There is a water-cooling system to cool down the carbon black to keep workers safe. Here is a video for your reference.
De-dusting System
The burning smoke goes through the flue condenser to cool down first. Then it will be cleaned by the powerful spray tower. The de-dusting system often includes water spraying, water washing, ceramic ring adsorption, activated carbon adsorption. You can add or reduce the cleaning system according to your local emission standard.
As shown in the rubber recycling process, our plant is helpful to reduce waste rubber pollution. Meanwhile, it will bring you great profits. According to our survey, waste pyrolysis technology in Thailand is not a new thing. It has been proved that rubber pyrolysis plant is a profitable business project. While investors may concern much on its safety and eco-friendliness.
Beston Group Co., LTD. is one of professional rubber recycling plant manufacturers, which has developed mature pyrolysis technology. Also, we have rich experience in exporting and installing pyrolysis plants in many countries, such as the Philippines, Korea, the UK, Canada, South Africa, etc. So we are able to help you set up a save and eco-friendly rubber recycling plant for business. Please contact us for more details!
