Pyrolysis Reactor

Pyrolysis reactor is the key equipment for pyrolysis. Beston has different pyrolysis reactor designs to choose from, including skid-mounted design, semi-continuous design and fully continuous design. They are commonly used to convert old tires, plastic, rubber, oil sludge into liquid oil. But the reactor design will influence the distribution of raw materials, oil yield, etc. Each one differs from the others. Below are more features for your reference. Welcome to contact Beston for a customized proposal.

Beston Pyrolysis Reactor Design

Beston has 5 models of pyrolysis machines for sale, which include skid-mounted (moveable base), rotary, and fixed (horizontal) pyrolysis reactors. The reactor is used to loading raw materials, which is heated to produce oil gas. Beston pyrolysis reactor material is mainly made of Q245R boiler steel, which is 16 mm in thickness, which makes the reactor durable to use. More than that, we adopt advanced technology, like automatic welding, ultrasonic flaw detection, to make sure its safety. Below are more details for your reference.

Skid-Mounted Pyrolysis Reactor

Features:

1. Movable base makes it move easily;

2. It is a mini-scale design, which is affordable to invest in;

3. Convenient to install and transport.

Model		BLJ-3
Capacity		1-3t/d
Working Process		Batch
Reactor Size		φ1400*4900mm
Reactor Material		Q345R
Drive System		350 reducer+4kw drive motor
Land (L*W*H)		18m*4.2m*6m
Power		16.65kw
Burner		2*200,000 kcal
Total Weight of Shipped Materials		About 18t
Number of Containers		1*40HQ
Noise (dB)		≤60
Heating Materials		Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing System	Vertical Condenser	φ426*3000 Single piece condensing area 7.58m2
	3-in-1 Condenser	3000*2200*2250 Condensing area 17.51m2

Rotary Pyrolysis Reactor

Features:

1. The pyrolysis reactor is rotating during working, which makes sure the raw materials can be heated evenly. Also, it can prolong the service life of the reactor;
2. The feeding inlet can be customized according to the materials you process.

Model	BST-J12	BST-J18	BST-J40
Input Capacity	12m³/batch	18m³/batch	40m³/batch
Reactor Size	φ1900mm*L4500mm	φ1900mm*L6600mm	φ2800mm*L7100mm
Land for Equipment (L*W*H, Standard Configuration)	9m*6m*6m	12m*6m*7m	15m*18m*7m
Weight (Standard Configuration)	18T	22T	34T
Energy Consumption (Standard Configuration)	11kw/h	13.5kw/h	25kw/h
Working Method	Batch
Feeding Requirement	/
Structure	Horizontal rotation
Speed	0-2RPM
Control Method	Control by buttons
Pressure	Micro negative pressure
Reactor Material	Q245R
Heating Material	Diesel, natural gas, heavy oil, biomas, etc.
Heating Method	Direct heating
Noise (dB)	≤80
Condenser	Circulating water cooling
Rotation Method	External gear rotation

Continuous Pyrolysis Reactor

Beston continuous pyrolysis reactor works more efficiently. With an automatic feeder, the raw material keeps moving forward and absorbs heat for pyrolysis, and then produces pyrlysis oil and gas. Also, it uses U-shaped tubes inside to speed up the pyrolysis process.

Features:

1. Continuous working, large capacity;
2. Indirect heating. U-shaped tube design inside to heat up the materials quickly;
3. Real-time monitoring of various parameters in the reactor.

Model		BLL-30
Capacity		30-35t/d
Working Process		Fully continuous
Reactor Size		φ1800*18500mm
Reactor Material		310S stainless steel
Drive System		ZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)		70m*20m*10m
Power		256kw
Burner		2.5 million kcal per set
Total Weight of Shipped Materials		About 150t
Number of Containers		25m*8m bulk cargo+8*40HQ
Noise (dB)		≤60
Heating Materials		Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing System	Vertical Condenser	φ920*3200 2 sets of vertical condenser
	3-in-1 Condenser

How to Build a Pyrolysis Reactor?

Beston Group Co., LTD. offers installation services. Also, we will provide you with a customized layout design once we get your order. So you can build the foundation when we prepare your machines. Once you receive the machine and get the basic construction works ready, we will send our engineers on-site for your installation. Beston provides online and onsite installation guidance to support your project.

How to Choose A Suitable Pyrolysis Reactor?

As mentioned, the reactor will influence the distribution of raw materials and the working method. Below are the differences between rotary and fixed reactors.

Reactor Types	Rotary Reactor	Fixed Reactor
Feeding Method	Manually (whole tyres ) or Automatic (shredded tires)	Automatic (rubber powder)
Foundation	Required	No need
Working Method	Batch / Semi-continuous	Continuous
Feeding Capacity	1-15 ton/batch	20-24 ton
Heating Method	Direct heating	Indirect heating

Generally, the rotary reactor is commonly used in batch plants. The raw materials can be fed manually and then heat the reactor for pyrolysis. You can feed in the whole tyres or shredded tires. The latter one can improve the pyrolysis efficiency and the actual feeding capacity. Then it needs 8-10 hours to cool down for another batch. While the fixed one is continuous, which is equipped with an automatic feeding system and discharging system. So you can discharge while feeding. It means you need more auxiliary equipment, which will increase your investment cost. Below is a pyrolysis machine video for your reference.

Beston Tips

Different pyrolysis reactor types have their features. What you need is to buy from reliable pyrolysis reactor manufacturers. Then choose a suitable one according to your own conditions. So before choosing a reactor, please ask yourself the questions below:

1. What raw materials will you process?
2. How many tons will you process per day?
3. How much will you spend on this project?
4. Is it expensive to hire a worker in your place?
5. How large the available space do you have?
6. Your local environmental protection policy.

You can also contact Beston Group Co., LTD. for help directly. We have a professional team to help you to get an ideal pyrolysis reactor.