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Pyrolysis Reactor

Pyrolysis reactor is the key equipment for pyrolysis. Beston has different pyrolysis reactor designs to choose from, including skid-mounted design, semi-continuous design and fully continuous design. They are commonly used to convert old tires, plastic, rubber, oil sludge into liquid oil. But the reactor design will influence the distribution of raw materials, oil yield, etc. Each one differs from the others. Below are more features for your reference. Welcome to contact Beston for a customized proposal.

Beston Pyrolysis Reactor Design

Beston has 5 models of pyrolysis machines for sale, which include skid-mounted (moveable base), rotary, and fixed (horizontal) pyrolysis reactors. The reactor is used to loading raw materials, which is heated to produce oil gas. Beston pyrolysis reactor material is mainly made of Q245R boiler steel, which is 16 mm in thickness, which makes the reactor durable to use. More than that, we adopt advanced technology, like automatic welding, ultrasonic flaw detection, to make sure its safety. Below are more details for your reference.

Skid-Mounted Pyrolysis Reactor

Features:

1. Movable base makes it move easily;

2. It is a mini-scale design, which is affordable to invest in;

3. Convenient to install and transport.

Skid-Mounted Pyrolysis Reactor for sale
Skid-Mounted Pyrolysis Reactor
ModelBLJ-3
Capacity1-3t/d
Working ProcessBatch
Reactor Sizeφ1400*4900mm
Reactor MaterialQ345R
Drive System350 reducer+4kw drive motor
Land (L*W*H)18m*4.2m*6m
Power16.65kw
Burner2*200,000 kcal
Total Weight of Shipped MaterialsAbout 18t
Number of Containers1*40HQ
Noise (dB)≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2

Rotary Pyrolysis Reactor

Features:

  1. The pyrolysis reactor is rotating during working, which makes sure the raw materials can be heated evenly. Also, it can prolong the service life of the reactor;
  2. The feeding inlet can be customized according to the materials you process.
Rotary Pyrolysis Reactor
Rotary Pyrolysis Reactor
ModelBST-J12BST-J18BST-J40
Input Capacity12m³/batch18m³/batch40m³/batch
Reactor Sizeφ1900mm*L4500mmφ1900mm*L6600mmφ2800mm*L7100mm
Land for Equipment (L*W*H, Standard Configuration)9m*6m*6m12m*6m*7m15m*18m*7m
Weight (Standard Configuration)18T22T34T
Energy Consumption (Standard Configuration)11kw/h13.5kw/h25kw/h
Working MethodBatch
Feeding Requirement/
StructureHorizontal rotation
Speed0-2RPM
Control MethodControl by buttons
PressureMicro negative pressure
Reactor MaterialQ245R
Heating MaterialDiesel, natural gas, heavy oil, biomas, etc.
Heating MethodDirect heating
Noise (dB)≤80
CondenserCirculating water cooling
Rotation MethodExternal gear rotation

Continuous Pyrolysis Reactor

Beston continuous pyrolysis reactor works more efficiently. With an automatic feeder, the raw material keeps moving forward and absorbs heat for pyrolysis, and then produces pyrlysis oil and gas. Also, it uses U-shaped tubes inside to speed up the pyrolysis process.

Features:

  1. Continuous working, large capacity;
  2. Indirect heating. U-shaped tube design inside to heat up the materials quickly;
  3. Real-time monitoring of various parameters in the reactor.
Fully Continuous Pyrolysis Reactor
Fully Continuous Pyrolysis Reactor
ModelBLL-30
Capacity30-35t/d
Working ProcessFully continuous
Reactor Sizeφ1800*18500mm
Reactor Material310S stainless steel
Drive SystemZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)70m*20m*10m
Power256kw
Burner2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 150t
Number of Containers25m*8m bulk cargo+8*40HQ
Noise (dB)≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ920*3200
2 sets of vertical condenser
3-in-1 Condenser

How to Build a Pyrolysis Reactor?

Beston Group Co., LTD. offers installation services. Also, we will provide you with a customized layout design once we get your order. So you can build the foundation when we prepare your machines. Once you receive the machine and get the basic construction works ready, we will send our engineers on-site for your installation. Beston provides online and onsite installation guidance to support your project.

Installation Service
Installation Service

How to Choose A Suitable Pyrolysis Reactor?

As mentioned, the reactor will influence the distribution of raw materials and the working method. Below are the differences between rotary and fixed reactors.

Reactor Types Rotary Reactor Fixed Reactor
Feeding Method Manually (whole tyres ) or Automatic (shredded tires) Automatic (rubber powder)
Foundation Required No need
Working Method Batch / Semi-continuous Continuous
Feeding Capacity 1-15 ton/batch 20-24 ton
Heating Method Direct heating Indirect heating

Generally, the rotary reactor is commonly used in batch plants. The raw materials can be fed manually and then heat the reactor for pyrolysis. You can feed in the whole tyres or shredded tires. The latter one can improve the pyrolysis efficiency and the actual feeding capacity. Then it needs 8-10 hours to cool down for another batch. While the fixed one is continuous, which is equipped with an automatic feeding system and discharging system. So you can discharge while feeding. It means you need more auxiliary equipment, which will increase your investment cost. Below is a pyrolysis machine video for your reference.

Beston Tips

Different pyrolysis reactor types have their features. What you need is to buy from reliable pyrolysis reactor manufacturers. Then choose a suitable one according to your own conditions. So before choosing a reactor, please ask yourself the questions below:

  1. What raw materials will you process?
  2. How many tons will you process per day?
  3. How much will you spend on this project?
  4. Is it expensive to hire a worker in your place?
  5. How large the available space do you have?
  6. Your local environmental protection policy.

You can also contact Beston Group Co., LTD. for help directly. We have a professional team to help you to get an ideal pyrolysis reactor.

Contact Us

The following items will help you identify key information about your project, which will enable us to work on a competitive solution proposal.

Please specify your requirement by referring to the following aspects:

1- What kind of solution will meet your demand? (Key point)
2- What kind of material and expected end product are you planning to have?
3- When is the project supposed to be running? (Key info for A-Z project programming)
4- Budget for machinery purchasing? (Key info for right model)
5- Points that you really focus on. (Customized service from our project consultant)