Pyrolysis plants in USA refer to the thermal processing of waste tyres, waste plastics, oil sludge and other wastes. Put them into a pyrolysis reactor, which provides a high-temperature and oxygen-free environment. After a few hours, these wastes are broken down into valuable products. We call them pyrolysis oil, carbon black and steel wire (only found in tires).
Beston Pyrolysis Plants for Sale in USA
Beston is a professional pyrolysis plant supplier in the world. After years of improvement, Beston pyrolysis plants work efficiently and produce high-quality pyrolysis oil. Besides, Beston offers IOT technology with pyrolysis plants in the USA. Here are detailed parameters of pyrolysis plants in the US. Please tell us which model suits you best and later you can receive more related information.
Beston Group is confident to provide you factory direct sale price. The lowest pyrolysis plant price iN the USA is only $38,000! This price varies according to the model and configuration you choose.
| Model | BLJ-3 | BLJ-6 | BLJ-10 | BLJ-16 | BLL-16 | BLL-30 | |
| Capacity | 1-3t/d | 4-6t/d | 8-10t/d | 12-16t/d | 8t/d (only for rubber powder) | 30-35t/d | |
| Working Process | Batch | Batch | Batch | Batch | Semi-continuous | Fully continuous | |
| Reactor Size | φ1400*4900mm | φ2200*6000mm | φ2600*6600mm | φ2800*7100mm | φ2800*7100mm | φ1800*18500mm | |
| Reactor Material | Q245R | Q245R | Q245R | Q245R | Q245R | 310S stainless steel | |
| Drive System | 350 reducer+4kw drive motor | 400 reducer+5.5kw drive motor | 400 reducer+5.5kw drive motor | 500 reducer+7.5kw drive motor | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
| Land (L*W*H) | 18m*4.2m*6m | 30m*12m*8m | 30m*13m*8m | 33m*13m*8m | 33m*13m*8m | 70m*20m*10m | |
| Power | 16.65kw | 37.85kw | 44.3kw | 55.6kw | 55.6kw | 256kw | |
| Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | 2*400,000 kcal | 2*400,000 kcal | 2.5 million kcal per set | |
| Total Weight of Shipped Materials | About 18t | About 24.5t | About 28t | About 34.5t | About 34.5t | About 150t | |
| Number of Containers | 1*40HQ | 1*40FR+1*40HQ+1*20 GP | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
| Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | ||||||
| Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 | φ630*3600 Single piece condensing area 17.8m2 | φ630*3600 Single piece condensing area 17.8m2 | φ820*3600 Single piece condensing area 35.6m2 | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
| 3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 | 5800*2260*2500 Condensing area 35.85m2 | 5800*2260*2500 Condensing area 35.85m2 | 8000*2260*2500 Condensing area 49.5m2 | 8000*2260*2500 Condensing area 49.5m2 |
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Different Types of Pyrolysis Plants in USA
With more than 10 years of design, development, manufacturing, installation and operation experience on pyrolysis machines, Beston provides customers with 3 different working methods of pyrolysis machines for American customers. Take the fully continuous pyrolysis machine as an example, it has 9 output patents and 1 invention patent. The key parameters of the fully continuous pyrolysis machine in the United States far exceed those of the same industry.
Next, I will introduce these three pyrolysis machines with different working methods. You can freely choose according to their characteristics.
Continuous Pyrolysis Plant in USA
Beston fully continuous pyrolysis plants have great advantages in the US market. Because this machine is more efficient and intelligent.
The fully continuous pyrolysis machine can realize continuous feed, continuous oil discharge and slag discharge in the United States. The feeding system is equipped with an electronic weighing system, which can realize the precise control of feeding amount, real-time monitoring and stage statistics.
Batch Pyrolysis Plant in USA
The batch pyrolysis machine has no special requirements on the size of the raw material, even the whole tire can be fed directly. And it works very safely. Because you wait for the equipment to cool down completely after completing a batch of products before starting the next production. Beston designers designed the batch pyrolysis machine to be modular, so the condensing system and dust removal system can be designed according to the size of the transport high cabinet, saving transport costs.
Skid-mounted Pyrolysis Plant in USA
The skid-mounted pyrolysis machine is a container design and can be moved as a whole. It has the advantages of small size and cheap price. And in transportation, one 40*HQ can complete the transportation. In order to test the feasibility of the project or obtain test data, many American customers will choose this small pyrolysis machine as their first choice.
Raw Material and Final Products for Pyrolysis Business in the USA?
Raw Materials for Pyrolysis in the USA
Waste tyres, waste plastic, rubber, oil sludge, medical waste, woven bags, acrylic, tar residue and other materials that contain oil and can be pyrolyzed. You’d better contact Beston solution manager to get detailed solutions for each raw material.
Final Products of Pyrolysis in the USA
| End Products | Proportion | Applications |
| Pyrolysis oil | 35-45% | 1. Further processed into non-standard diesel. 2. Can be used as fuel in heavy industries such as steel, iron and boiler factories, ceramics, power, chemical industries. |
| Carbon Black | 30-35% | 1. Used as construction material or low-grade fuel or as filler in the rubber industry, paints and coatings, ink production and other industrial applications. 2. Making carbon brick by briquetting equipment and sell. |
| Steel Wire | 8-15% | 1. Sell directly. 2. Making steel bloom by hydraulic press-packing. |
| Combustible Gas | 8-15% | Alternative fuel to heat the reactor. (self-sufficient pyrolysis process) |
What’s the Working Process of Pyrolysis Plant in the USA?
The reactor rotates under the action of the drive system. Realize the movement of materials. The raw material continuously absorbs heat in the reactor, and starts to pyrolysis to generate oil gas after reaching the pyrolysis temperature.
The high-temperature oil gas are liquefied in to fuel oil by the condenser, and stored in the oil tank. The non-liquefiable gas(we call it syngas) is purified and stabilized by hydro-seal and then transported to the furnace to provide fuel for the heating of the reactor.
The high temperature smoke gas produced from chamber is first cooled bvthe flue condenser.and then the cooled qas is led into the dust removal tower through the induced draft fan.and then discharged through the chimney after dust removal and deodorization.
The first auto screw discharger cooperates with the deflector to transport the carbon black in the reactor. Then the water-cooled discharger transports carbon black to the carbon black box or designated position. Learn more about this machine from YouTube videos.
Will Beston Pyrolysis Plant Harm the Environment?
NO! On the contrary, it can improve the environment.
In terms of raw materials, pyrolysis systems process waste that is a serious hazard to the US environment. Pyrolysis systems have proven to be the final treatment of these wastes. Because incineration or landfilling has been banned.
In terms of emission, the pyrolysis system can meet the Europe emission standard. The high-temperature flue gas is first treated by condensation and cooling in the flue, washed with water to remove oil and dust, desulfurization tower, denitrification tower, dust removal, activated carbon adsorption, and finally the flue gas that meets the standard is discharged. We have many European success cases.
In terms of final products, pyrolysis oil is a good alternative fuel. Using this liquid fuel can reduce the consumption of non-renewable energy. All in all, pyrolysis systems are a sustainable business in the United States.
Cost-effective Analysis for Pyrolysis Plant
The commercial viability of converting waste to pyrolysis oil has been demonstrated. Many customers invested in Beston pyrolysis machines and accumulated a lot of wealth. Some areas can also receive government assistance subsidies. We are happy to see our customers succeed. Here is the economic profit analysis table of BLJ-16 tire pyrolysis machine installed in a European country for your reference. You can see the tire pyrolysis plant cost and income is clearly offered. (According to the confidentiality agreement, we will not disclose the customer’s company information and specific location)
| Project Name | 12-15TPD waste tire pyrolysis project | |||||||
| Introduction | According to the market data of Europe, the estimated ROI report, the various expenses are as follows: | |||||||
| Fixed Investment Cost | Item | Details | Unit | Unit Price/USD | Quantity | Amount/USD | Total Amount | Remark |
| Equipment | BLJ-16 | Set | 89,000 | 1 | 89,000 | |||
| Transportation | Seafreight | Set | 64,600 | 1 | 64,600 | |||
| From Port to Site | Set | 5,800 | 1 | 5,800 | ||||
| Customs Tax | 0.15 | Set | 13,350 | 1 | 13,350 | |||
| Installation | Beston technician's salary | Day | 350 | 50 | 17,500 | |||
| Round-trip aritickets | Ea | 3,820 | 2 | 1,640 | ||||
| Visa | Ea | 750 | 1 | 750 | ||||
| Local welder | Day | 120 | 100 | 12,000 | 2 welders are needed | |||
| Local plumber | Day | 120 | 20 | 2,400 | ||||
| Local labor | Day | 108 | 50 | 5,400 | ||||
| Crane forklift | Day | 160 | 30 | 4,800 | ||||
| Materials | Installation materials ready | Set | 5,200 | 1 | 5,200 | Foundation, pipe, etc. | ||
| Licenses | / | Ea | 2,000 | 1 | 2,000 | Environmental, firefighting, etc. | ||
| Workshop | 500 | ㎡ | 380 | 500 | 190,000 | |||
| $452,440.00 | ||||||||
| Operating Cost | Raw Materials | Waste tyre | Ton | 0 | 12 | 0 | ||
| Water | / | m³ | 0.39 | 3 | 1.17 | |||
| Electricity | / | KWH | 0.2 | 864 | 172.8 | |||
| Fuel | Natural gas | Liter | 0.77 | 240 | 184.8 | |||
| Labor | / | People | 72 | 4 | 288 | |||
| Maintenance | / | Day | 85 | 1 | 85 | |||
| Depreciation | 8 years | Day | 175.18 | 1 | 175.18 | |||
| Tax | 0.05 | 0 | ||||||
| $906.95 | ||||||||
| End Products Price | Tyre oil | 0.45 | Ton | 5.4 | 433 | 2338.2 | 45% of input | |
| Steel Wire | 0.15 | Ton | 1.8 | 216 | 388.8 | 15% of input | ||
| Carbon black | 0.3 | Ton | 3.6 | 162 | 583.2 | 30% of input | ||
| Subsidy | Ton | 100 | 12 | 1200 | ||||
| $4,510.20 | ||||||||
| Daily Income | $3,603.25 | |||||||
| Monthly Income | Working day | Day | 25 | $90,081.17 | ||||
| Yearly Income | Working day | Day | 300 | $1,080,974.00 | ||||
Conclusion
Beston Group is confident to offer high quality pyrolysis equipment and full service include customized solution, production, delivery and after sales service. After comparison, we believe you’ll choose Beston at last! We’re looking forward to getting in touch with you.
