waste-pyrolysis-plant

Pyrolysis Plant

Pyrolysis plant is a popular way to turn waste to energy. It is widely employed in the municipal solid waste management system, for example, waste tyre, plastic, rubber products, oil sludge, etc. At the same time, we can get pyrolysis oil, carbon black and combustible gas through waste pyrolysis technology. So Beston pyrolysis project is successfully set up in many countries, including the UK, the Philippines, Indonesia, South Africa, Brazil, Korea, etc. According to our market survey, there are rich raw materials and wide market in Thailand. If you are planning to start a pyrolysis oil plant, welcome to contact us now!

Waste Pyrolysis Plant to South Africa
Pyrolysis Equipment to South Africa
Pyrolysis Oil Plant in the UK
Waste Pyrolysis Oil Plant in the UK

Beston Pyrolysis Machine for Sale

We design, manufacture, export and install waste pyrolysis system for years. Our pyrolysis machine can process 6 to 24 tons of raw materials each day. Here are more parameters of the pyrolysis plant for sale.

Waste Pyrolysis System Design
Design of Waste Pyrolysis System
Model BLJ-6 BLJ-10 BLJ-16 BLL-20
Daily Capacity 6T 8-10T 15-20T 20-24T
Working Method Batch Semi-Continuous Fully Continuous
Raw Materials Waste Tyre, Waste Plastic, Rubber, Oil Sludge, etc.
Reactor Size D2.2*L6.0m D2.6*L6.6m D2.8*L7.1m D1.4*L11m
Pattern Horizontal & Rotary
Heating Materials Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power 24kw/h 30kw/h 54kw/h 71.4kw/h
Floor Area (L*W*H) 30*10*8m 30*10*8m 40*10*8m 45*25*10m
Operating Pressure Normal Pressure Constant Pressure
Cooling Method Water Cooling
Service Life 5-8 Years

Pyrolysis Products

There are three main kinds of end products of pyrolysis equipment, including pyrolysis oil, carbon black and combustible gas, which are of great demand in the market. While if you have a tire pyrolysis machine, you can also get steel wire. Especially, pyrolysis oil is a good alternative for fossil oil, which is in shortage in Thailand. While you can also get steel wire if you process waste tyre. Here is a table for your reference.

Pyrolysis Oil
Pyrolysis Oil
Carbon Black
Carbon Black

Name Usage
Pyrolysis oil 1. Sell directly
2. Reprocessed into non-standard diesel and by oil distillation machine
3. As fuel for iron factory, power plant, cement factory, restaurant, etc.
Carbon black 1. Be blended with asphalt to make road
2. Reprocessed into high-quality carbon by the carbon black grinding equipment
3. Be blended with coal to make coal briquette for heating
Combustible  gas As heating fuel for the reactor

Pyrolysis Oil Uses
Pyrolysis Oil Uses
Carbon Black Uses
Carbon Black Uses

Beston — Model for Pyrolysis Equipment Manufacturers

With the wide application of the pyrolysis unit, there are lots of pyrolysis oil plant manufacturers in China and around the world. While what makes Beston the first choice for many investors?

1. Quality Pyrolysis Equipment

As shown by the table above, the daily capacity of each reactor can reach up to 24 tons and the oil yield rate of tyre recycling plant ranges from 45-50%. In addition, our pyrolysis system can work normally for 5 to 8 years. Besides, all the parameters are worked out on the basis of our successful cases. We will provide all related certificates to you with shipping of the pyrolysis machine. Also, welcome to come to visit us on site!

pyrolysis machine for sale
Pyrolysis Machine to Canada

2. Various Options

As you can see from the table above, we have a full range of pyrolysis equipment for sale. As for the pyrolysis reactor design, there are rotary and horizontal types to choose from. And the capacity ranges from 6 to 24 tons to meet different customers’ requirements. Also, our pyrolysis machine is suitable for recycling old tyres, plastic, oil sludge, rubber products, etc. Moreover, our professional engineers will customize the business plan according to your real conditions and needs.

pyrolysis unit design
New Design of Pyrolysis Unit

3. Safe, Eco-friendly & Energy-saving Pyrolysis Plant Design

Pyrolysis project has been in Thailand for years. But the safety and Eco-friendliness are still in suspense. However, we have a mature safety system from prevention to emergency treatment. And we will also send engineers for your worker training and periodical inspection. Besides, the dust-cleaning system will make sure the pyrolysis oil plant to meet the EU emission standards. Moreover, our plant is almost self-sufficient by using the combustible gas generated during the pyrolysis process. Obviously, it will save you a lot of money on fuel. Well, being energy-saving is a feature of all our products, such as charcoal making machine.

Dust-cleaning System
Dust-cleaning System

4. Rich Experience

During these years, we have helped more than 20 customers with their pyrolysis plant setup. Moreover, we always keep in touch with our clients to get continuous feedback and make improvement. So we optimize each link from pre-sales consulting, designing, shipping, installing to after-sales service to save your time and money.

5. Full After-sales Service System

Beston has developed a perfect after-sale service system with more than 60 after-sales engineers and 8 overseas offices. And the service center is available at 7*24 hours every week. You will enjoy cooperating with us.

After-sales Team
After-sales Team

Pyrolysis Reactor Design

As mentioned, we have rotary and horizontal pyrolysis reactor types to choose from. The former one is also known as small scale pyrolysis equipment, while the latter one is often used in a continuous pyrolysis system. Here are the respective features.

1. Small Pyrolysis Plant

As mentioned, rotary pyrolysis reactor is often used in the small pyrolysis machine. Firstly, it is much cheaper than the continuous one. Secondly, it is also more mature with years of development. Moreover, it is rotary so that the reactor can be heated evenly to prolong the service life. That’s why the rotary pyrolysis reactor is a very popular model among investors.

pyrolysis reactor design
Rotary Pyrolysis Reactor

2. Continuous Pyrolysis Plant

As you can see from the picture below, the continuous pyrolysis unit is of modular system. So it is very convenient to transport and install. Also, you can save money on construction works. Besides, it is fully automatic to save your labor force input. In addition, it can work continuously for 24 hours per day to save time and fuel on pre-heating.

Every coin has two sides. The one suitable will be best. If you are confused, please contact us now, we will offer you professional advice.

continuous pyrolysis plant design
Continuous Pyrolysis Machine

Pyrolysis Process

Here we will explain how does pyrolysis work simply to help you know it better.

1. Pre-treatment

In order to improve the working efficiency and save your fuel cost, we suggest employing pre-treatment equipment, such as dryer, wire drawing machine, sheering machine, and tyre shredder, etc. to dry and cut the raw materials into small pieces. The size should be smaller than 50 mm if you employ an automatic feeding system. And you can get a higher oil yield rate when the water content of raw material is less than 20%.

Wire Drawing Machine
Wire Drawing Machine

2. Feeding System

You can choose a manual or automatic feeding system to put the raw material into the reactor. To some extent, the former one can save your initial investment cost, while the latter one is much more effective and it will save your time and labor cost. In general, it is better to preheat the reactor for 30 minutes before feeding to push the air out of the reactor to improve the safety and working efficiency.

Automatic Feeding System
Automatic Feeding System

3. Pyrolysis

Our MSW pyrolysis plant adopts an indirect heating system to prolong the service life of the reactor. The pyrolysis process starts and oil generates when the temperature reaches up to 200 ℃. While the light oil gas will go through the condenser system and be collected as liquid oil. Meanwhile, some combustible gas after purification will be transferred to heat the reactor. Now Beston Group also supplies a three-in-one condensing system for sale.

Three-in-one Condensing System
Three-in-one Condensing System

4. Dedusting System

There will be exhaust gas produced with oil. So we have designed a dedusting system to purify the exhaust gas. It includes water washing, water spray, ceramic ring absorption, and activated carbon adsorption, etc. And you can choose the dedusting equipment according to your needs.

5. Discharging System

The discharging system is fully-sealed to protect workers from fly ash. There is also a water cooling system to cool down the carbon black. It is safe and automatic.

Discharging System
Discharging System

You can also check Beston Youtube Channel to find the working process video of pyrolysis unit.

The environmental issue in Thailand is urgent, while it also provides a great opportunity. Pyrolysis oil plant is an effective and profitable investment project. If you are interested, please contact us now.

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