waste-pyrolysis-plant

Pyrolysis Plant

Pyrolysis plant is a popular way to turn waste to money. It is widely employed to process waste tyre, plastic, rubber products, oil sludge, etc. to get pyrolysis oil, carbon black and combustible gas. Currently, Beston pyrolysis oil plants have been successfully set up in many countries, including the UK, the Philippines, India, Indonesia, South Africa, Brazil, Korea, etc. Also, we provide batch to continuous upgrading system. If you are planning to start a pyrolysis project, welcome to contact us now!

Waste Pyrolysis Plant to South Africa
Pyrolysis Equipment to South Africa
Pyrolysis Oil Plant in the UK
Waste Pyrolysis Oil Plant in the UK

Beston Pyrolysis Machine for Sale

We design, manufacture, export and install waste pyrolysis system for years. Each pyrolysis equipment can process 6 to 24 tons of raw materials per day. Here are more parameters of the pyrolysis plant for sale.

Pyrolysis Plant Design
Pyrolysis Plant Design
Model BLJ-6 BLJ-10 BLJ-16 BLL-20
Daily Capacity 6T 8-10T 15-20T 20-24T
Working Method Batch Semi-Continuous Fully Continuous
Raw Materials Waste Tyre, Waste Plastic, Rubber, Oil Sludge, etc.
Reactor Size D2.2*L6.0m D2.6*L6.6m D2.8*L7.1m D1.4*L11m
Pattern Horizontal & Rotary
Heating Materials Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power 24kw/h 30kw/h 54kw/h 71.4kw/h
Floor Area (L*W*H) 30*10*8m 30*10*8m 40*10*8m 45*25*10m
Operating Pressure Normal Pressure Constant Pressure
Cooling Method Water Cooling
Service Life 5-8 Years

Pyrolysis Products

There are three main kinds of end products of pyrolysis unit, including pyrolysis oil, carbon black and combustible gas, which are of great demand in the market. While if you have a tire pyrolysis machine, you can also get steel wire. Especially, pyrolysis oil is a good alternative for fossil oil, which is in shortage. Here is a table for your reference.

Pyrolysis Oil
Pyrolysis Oil
Carbon Black
Carbon Black

Name Usage
Pyrolysis oil 1. Sell directly
2. Reprocessed into non-standard diesel and by oil distillation machine
3. As fuel for iron factory, power plant, cement factory, restaurant, etc.
Carbon black 1. Be blended with asphalt to make road
2. Reprocessed into high-quality carbon by the carbon black grinding equipment
3. Be blended with coal to make coal briquette for heating
Combustible  gas As heating fuel for the reactor

Pyrolysis Oil Uses
Pyrolysis Oil Uses
Carbon Black Uses
Carbon Black Uses

Beston — Model for Pyrolysis Equipment Manufacturers

With the wide application of pyrolysis oil plant, there are lots of great manufacturers in China and around the world. While what makes Beston the first choice for many investors?

1. Quality Pyrolysis Equipment

As shown by the table above, the daily capacity of each reactor can reach up to 24 tons and the oil yield rate of tyre recycling plant ranges from 45-50%. In addition, our pyrolysis system can work normally for 5 to 8 years. Besides, all the parameters are worked out on the basis of our successful cases. We will provide all related certificates to you with the shipping of pyrolysis machine. Also, welcome to come to visit us on site!

pyrolysis machine for sale
Pyrolysis Machine to Canada

2. Various Options

As you can see from the table above, we have a full range of pyrolysis equipment for sale. As for the pyrolysis reactor design, there are rotary and horizontal types to choose from. And the capacity ranges from 6 to 24 tons to meet different customers’ requirements. Also, our pyrolysis machine is suitable for recycling old tyres, plastic, oil sludge, rubber products, etc. Moreover, we offer batch to continuous upgrading system as well. Especially, our professional engineers will customize the business plan according to your real conditions and needs.

Batch to Continuous Pyrolysis Plant Upgrading System
Batch to Continuous Pyrolysis Plant Upgrading System

3. Safe, Eco-friendly & Energy-saving Pyrolysis Plant Design

Pyrolysis project has been in Thailand for years. But the safety and Eco-friendliness are still in suspense. However, we have a mature safety system from prevention to emergency treatment. And we will also send engineers for your worker training and periodical inspection. Besides, the dust-cleaning system will make sure the pyrolysis oil plant to meet the EU emission standards. Moreover, our plant is almost self-sufficient by using the combustible gas generated during the pyrolysis process. Obviously, it will save you a lot of money on fuel. Well, being energy-saving is a feature of all our products, such as charcoal making machine.

Dust-cleaning System
Dust-cleaning System

4. Rich Experience

During these years, we have helped more than 20 customers with their pyrolysis plant setup. Moreover, we always keep in touch with our clients to get continuous feedback and make improvements. So we optimize each link from pre-sales consulting, designing, shipping, installing to after-sales service to save your time and money.

5. Full After-sales Service System

Beston has developed a perfect after-sale service system with more than 60 after-sales engineers and 8 overseas offices. And the service center is available at 7*24 hours every week. You will enjoy cooperating with us.

After-sales Team
After-sales Team

Pyrolysis Reactor Design

As mentioned, we have rotary and horizontal pyrolysis reactor types to choose from. The former one is commonly used in small scale pyrolysis unit, as well as semi-continuous plant, while the latter one is for the continuous pyrolysis system. Here are the respective features.

1. Small Pyrolysis Plant

Small pyrolysis machine employs rotary reactor, which can process 6 to 10 tons of raw materials each batch. In general, it is more suitable for the first investors. Below are the pros and cons.

Pros Cons
1. Low cost, including cheaper pyrolysis machine price, smaller space needed, etc.
2. More mature technology and design
3. Rotary reactor design to be heated evenly to improve efficiency and prolong the service life
1. Small capacity (6-10 tons/batch and each batch needs 22+ hours)
2. More labor force input

Obviously, it is more suitable for investors who have a small budget and less raw materials to process. Below is the pyrolysis machine to the Philippines.

Beston Pyrolysis Reactor
Pyrolysis Reactor
pyrolysis reactor to the Philippines
Rotary Pyrolysis Reactor to the Philippines

2. Semi-continuous Pyrolysis Plant

Rotary pyrolysis reactor is often used in a semi-continuous plant. Generally, its capacity ranges from 16 to 20 ton each batch. Besides, it also uses an automatic feeder to improve efficiency. Meanwhile, the higher automation level can save your labor force input. More than that, Beston also provides the “One Pyrolysis System with Two Reactors” design. That is to say, there are two reactors sharing the same heating and de-dusting system. In this way, it can make full use of time and fuel. So it is very popular among investors.

pyrolysis unit design
New Design of Pyrolysis Unit
Waste Tire Pyrolysis Plant in Turkey
Waste Tire Pyrolysis Plant in Turkey

3. Continuous Pyrolysis Reactor

As you can see from the picture below, the continuous pyrolysis unit is of modular system. So it is very convenient to transport and install. Also, you can save money on construction works. Besides, it is fully automatic to save your labor force input. In addition, it can work continuously for 24 hours per day to save time and fuel on pre-heating.

Continuous Pyrolysis Plant to Romania
Continuous Pyrolysis Plant to Romania
Continuous Pyrolysis Reactor to Romania
Continuous Pyrolysis Reactor to Romania

Every coin has two sides. The one suitable will be best. You should take many factors into consideration, for example, the pyrolysis plant cost, your budget, local policy, etc. If you are confused, please contact us now. Then you will get professional advice and a customized business plan.

Pyrolysis Process

Here we will explain how pyrolysis works simply to help you know it better.

1. Pre-treatment

In order to improve the working efficiency and save your fuel cost, we suggest employing pre-treatment equipment, such as dryer, wire drawing machine, sheering machine, and tyre shredder, etc. to dry and cut the raw materials into small pieces. The size should be smaller than 50 mm if you employ an automatic feeding system. And you can get a higher oil yield rate when the water content of raw material is less than 20%.

Wire Drawing Machine
Wire Drawing Machine

2. Feeding System

You can choose a manual or automatic feeding system to put the raw material into the reactor. To some extent, the former one can save your initial investment cost, while the latter one is much more effective and it will save your time and labor cost. In general, it is better to preheat the reactor for 30 minutes before feeding to push the air out of the reactor to improve the safety and working efficiency.

Automatic Feeding System
Automatic Feeding System

3. Pyrolysis

Our MSW pyrolysis plant adopts indirect heating system to prolong the service life of the reactor. The pyrolysis process starts and oil generates when the temperature reaches up to 200 ℃. While the light oil gas will go through the condenser system and be collected as liquid oil. Meanwhile, some combustible gas after purification will be transferred to heat the reactor. Now Beston Group also supplies a three-in-one condensing system for sale.

Three-in-one Condensing System
Three-in-one Condensing System

4. Dedusting System

There will be exhaust gas produced with oil. So we have designed a dedusting system to purify the exhaust gas. Generally, it includes water washing, water spray, ceramic ring absorption, and activated carbon adsorption, etc. And you can choose the dedusting equipment according to your needs.

5. Discharging System

The discharging system is fully-sealed to protect workers from fly ash. There is also a water cooling system to cool down the carbon black. It is safe and automatic.

Discharging System
Discharging System

You can also check Beston Youtube Channel to find the working process video of pyrolysis plants.

The environmental issues are urgent, while it also provides a great opportunity. Obviously, the pyrolysis oil plant is an effective and profitable investment project. If you are interested, please contact us now.

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