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Pyrolysis Plant

Pyrolysis plant is a popular way to turn waste into money. It is widely employed to process waste tyre, plastic, rubber products, oil sludge, etc. to get pyrolysis oil, carbon black and combustible gas. Currently, Beston pyrolysis oil plants have been successfully set up in many countries, including the UK, the Philippines, India, Indonesia, Canada, South Africa, Brazil, Korea, etc. Also, we provide batch to continuous upgrading system. If you are planning to start a pyrolysis project, welcome to contact us now!

Beston Pyrolysis Plant -Top Three in the Industry
Beston BLJ-16 Pyrolysis Plant -Top Three in the Industry

Beston Pyrolysis Machine

We design, manufacture, export and install waste pyrolysis system for years. Each pyrolysis equipment can process 6 to 24 tons of raw materials per day. Here are more parameters of the pyrolysis plant for sale.

3D Layout of Beston Pyrolysis Plant
3D Layout of Beston Pyrolysis Plant
ModelBLJ-3BLJ-6BLJ-10BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d30-35t/d
Working ProcessBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ245RQ245RQ245RQ245R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2

Beston Pyrolysis Plant Video

Pyrolysis Products

There are three main kinds of end products of pyrolysis unit, including pyrolysis oil, carbon black and combustible gas, which are in great demand in the market. While if you have a tire pyrolysis machine, you can also get steel wire. Especially, pyrolysis oil is a good alternative for fossil oil, which is in shortage. Here is a table for your reference.

Pyrolysis Oil
Pyrolysis Oil
Carbon Black
Carbon Black

End ProductsProportionApplications
Pyrolysis oil35-45%1. Used as fuel to heat the pyrolysis reactor
2. Reprocessed into non-standard diesel by oil distillation machine, which can be used as fuel in heavy industries such as steel, iron and boiler factories, ceramics, power, chemical industries.
Carbon Black30-35%1. Used as construction material or low-grade fuel or as filler in the rubber industry, paints and coatings, ink production and other industrial applications
2. Making carbon brick by briquetting equipment and sell
Steel Wire8-15%1. Sell directly
2. Making steel bloom by hydraulic press-packing
Combustible Gas8-15%Alternative fuel to heat the reactor (self-sufficient pyrolysis process)

Why Choose Beston?

With the wide application of pyrolysis oil plants, there are lots of great pyrolysis machine manufacturers in China and around the world. What makes Beston the first choice for many investors?

1. Quality Pyrolysis Equipment

As shown by the table above, the daily pyrolysis plant capacity ranges from 1 to 24 tons. Besides, the oil yield rate is higher than 35%. Especially, the oil yield of tyre recycling plant can reach up to 45-50%. In addition, our pyrolysis system can work normally for 5 to 8 years. Besides, all the parameters are worked out on the basis of our successful cases. We will provide all related certificates to you with the shipping of the pyrolysis machine. Also, welcome to come to visit us on-site!

2. Various Options

As you can see from the table above, we have a full range of pyrolysis equipment for sale. As for the pyrolysis reactor design, there are rotary and horizontal types to choose from. And the capacity ranges from 6 to 24 tons to meet different customers’ requirements. Also, our pyrolysis machine is suitable for recycling old tyres, plastic, oil sludge, rubber products, etc. Moreover, we offer batch to continuous upgrading systems as well. Especially, our professional engineers will customize the business plan according to your real conditions and needs.

3. Safe, Eco-friendly & Energy-saving Pyrolysis Plant Design

Pyrolysis project has been popular for years. But the safety and Eco-friendliness are still in suspense. However, we have a mature safety system from prevention to emergency treatment. And we will also send engineers for your worker training and periodical inspection. Besides, the dust-cleaning system will make sure that the pyrolysis oil plant meets the EU emission standards. Moreover, our plant is almost self-sufficient by using the combustible gas generated during the pyrolysis process. Obviously, it will save you a lot of money on fuel. Well, being energy-saving is a feature of all our products, such as charcoal making machine.

ISO9001
ISO9001
ISO14001
ISO14001
Certificate of Machinery Directive
Certificate of Machinery Directive

4. Rich Experience

During these years, we have helped more than 20 customers with their pyrolysis plant setup. Moreover, we always keep in touch with our clients to get continuous feedback and make improvements. So we optimize each link from pre-sales consulting, designing, shipping, installing to after-sales service to save your time and money.

5. Full After-sales Service System

Beston has developed a perfect after-sale service system with more than 60 after-sales engineers and 8 overseas offices. And the service center is available at 7*24 hours every week. You will enjoy cooperating with us.

Beston After sales Team in the UK
Beston After sales Team in the UK
After Sales Team in Dominica
After Sales Team in Dominica
After Sales Team in Chile
After Sales Team in Chile

Pyrolysis Plant Design

As mentioned, we have rotary and horizontal pyrolysis reactor types to choose from. The former one is commonly used in small scale pyrolysis unit, as well as semi-continuous plant, while the latter one is for the continuous pyrolysis system. Here are the respective features.

1. Rotary Pyrolysis Plant

Beston standard rotary pyrolysis machine can process 5 to 10 tons of raw materials per batch. While the mini pyrolysis machine can handle 1-3 tons of raw materials. In general, it is more suitable for the first investors. Below are the pros and cons.

Pros Cons
1. Low cost, including cheaper pyrolysis machine price, smaller space needed, etc.
2. More mature technology and design
3. Rotary reactor design to be heated evenly to improve efficiency and prolong the service life
1. Small capacity (6-10 tons/batch and each batch needs 22+ hours)
2. More labor force input

Obviously, it is more suitable for investors who have a small budget and fewer raw materials to process. Below are the rotary pyrolysis machine design and the pyrolysis to the Philippines.

Beston Pyrolysis Reactor
Dissection of Pyrolysis Reactor
3D Design of Pyrolysis Reactor

2. Semi-continuous Pyrolysis Plant

Rotary pyrolysis reactor is often used in a semi-continuous plant. Generally, its capacity ranges from 16 to 20 tons per batch. Besides, it also uses an automatic feeder to improve efficiency. Meanwhile, the higher automation level can save your labor force input. More than that, Beston also provides the “One Pyrolysis System with Two Reactors” design. That is to say, there are two reactors sharing the same heating and de-dusting system. In this way, it can make full use of time and fuel. So it is very popular among investors.

Beston Semi-continuous Pyrplysis Plant
Beston Semi-continuous Pyrplysis Plant Design
Semi-continuous Pyrolysis Machine to Nigeria
Semi-continuous Pyrolysis Machine to Nigeria
Semi-continuous Pyrolysis Plant to Morocco
Semi-continuous Pyrolysis Plant to Morocco

3. Continuous Pyrolysis Reactor

As you can see from the picture below, the continuous pyrolysis unit is of modular system. So it is very convenient to transport and install. Also, you can save money on construction works. Besides, it is fully automatic to save your labor force input. In addition, it can work continuously for 24 hours per day to save time and fuel on pre-heating.

Every coin has two sides. The one suitable will be best. You should take many factors into consideration, for example, the pyrolysis plant cost, your budget, local policy, etc. If you are confused, please contact us now. Then you will get professional advice and a custom business plan.

Flow Chart of BLL-30 Pyrolysis Plant
Flow Chart of BLL-30 Pyrolysis Plant

Pyrolysis Plant Layout

Beston Pyrolysis Plant Layout - Support Customized Service
Beston Pyrolysis Plant Layout – Support Customized Service

Beston will offer a custom pyrolysis plant layout design according to your space. More than that, with the help of our layout design, we helped some of our customers install the plant online. It makes sure their project move forward as expected even under the influence of COVID-19. Below is a pyrolysis plant layout design from Beston for your reference.

Remarks: The pyrolysis plant layout is just for your reference. It will be different with the pyrolysis plant capacity, your space, the equipment you employ, etc. But it can be designed according to your requirements.

Welcome to contact us for details!

How Does Pyrolysis Plant Work?

Here we will explain how pyrolysis works simply to help you know it better.

1. Pre-treatment

In order to improve the working efficiency and save your fuel cost, we suggest employing pre-treatment equipment, such as dryer, wire drawing machine, steel wire remover, sidewall cutting machine, tyre shredder, etc. to dry and cut the raw materials into small pieces. The size should be smaller than 50 mm if you employ an automatic feeding system. And you can get a higher oil yield rate when the water content of raw material is less than 20%.

2. Feeding System

You can choose a manual or automatic feeding system to put the raw material into the reactor. To some extent, the former one can save your initial investment cost, while the latter one is much more effective and it will save your time and labor cost. In general, it is better to preheat the reactor for 30 minutes before feeding to push the air out of the reactor to improve the safety and working efficiency.

3. Pyrolysis System

Beston pyrolysis plant adopts an indirect heating system to prolong the service life of the reactor. The pyrolysis process starts and oil generates when the temperature reaches up to 200 ℃. While the light oil gas will go through the condenser system and be collected as liquid oil. Meanwhile, some combustible gas after purification will be transferred to heat the reactor. Now Beston Group also supplies a three-in-one condensing system for sale.

4. Dedusting System

There will be exhaust gas produced with oil. That’s why we have designed a dedusting system to purify the exhaust gas. Generally, it includes water washing, water spray, ceramic ring adsorption, and activated carbon adsorption, etc. And you can choose the dedusting equipment according to your needs.

5. Discharging System

Beston discharging system is fully-sealed to protect workers from fly ash. Besides, we also employ water cooling system to cool down the carbon black to 30 degrees soon. (use wastewater from the pyrolysis process). This design makes the discharging system safe and energy-saving. The whole pyrolysis process is pollution-free.

Below is a pyrolysis plant video for your reference, which shows how does Beston pyrolysis machine work. If you want more videos, please check on Beston Youtube Channel.

Conclusion

The environmental issues are urgent, while it also provides a great opportunity. Pyrolysis machines can process old tyres, rubber, plastic, oil sludge, etc. into oil, carbon black, and other things. For one thing, it can effectively reduce waste. For the other thing, it can bring great benefits to investors. More than that, Beston has advanced pyrolysis machines for sale, as well as rich experience and full service system. So if you want to set up a pyrolysis plant, please contact us for details!

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Please specify your requirement by referring to the following aspects:

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2- What kind of material and expected end product are you planning to have? (Right solution begins from material and product)
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4- Budget for machinery purchasing? (Key info for right model)
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