This pyrolysis plant project report is on the basis of more than 20 successful cases from Beston Group. It aims to help investors with how to start a pyrolysis business. Below we will introduce waste pyrolysis technology, pyrolysis products, and pyrolysis in solid waste management. Besides, Beston offers customized pyrolysis plant business plan according to your real conditions. Welcome to contact us if you have any questions!
Basic Equipment for Pyrolysis Plant Project Report
A quality pyrolysis machine is the most important part of a successful pyrolysis oil plant project. We have different designs for customers to choose from, including batch, semi-continuous, fully continuous pyrolysis plant, as well as “one pyrolysis system with two reactors”. You can find more details from the following pictures and table.
| Model | BLJ-3 | BLJ-6 | BLJ-10 | BLJ-16 | BLL-16 | BLL-30 | |
| Capacity | 1-3t/d | 4-6t/d | 8-10t/d | 12-16t/d | 8t/d (only for rubber powder) | 30-35t/d | |
| Working Process | Batch | Batch | Batch | Batch | Semi-continuous | Fully continuous | |
| Reactor Size | φ1400*4900mm | φ2200*6000mm | φ2600*6600mm | φ2800*7100mm | φ2800*7100mm | φ1800*18500mm | |
| Reactor Material | Q345R | Q345R | Q345R | Q345R | Q345R | 310S stainless steel | |
| Drive System | 350 reducer+4kw drive motor | 400 reducer+5.5kw drive motor | 400 reducer+5.5kw drive motor | 500 reducer+7.5kw drive motor | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
| Land (L*W*H) | 18m*4.2m*6m | 30m*12m*8m | 30m*13m*8m | 33m*13m*8m | 33m*13m*8m | 70m*20m*10m | |
| Power | 16.65kw | 37.85kw | 44.3kw | 55.6kw | 55.6kw | 256kw | |
| Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | 2*400,000 kcal | 2*400,000 kcal | 2.5 million kcal per set | |
| Total Weight of Shipped Materials | About 18t | About 24.5t | About 28t | About 34.5t | About 34.5t | About 150t | |
| Number of Containers | 1*40HQ | 1*40FR+1*40HQ+1*20 GP | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
| Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | ||||||
| Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 | φ630*3600 Single piece condensing area 17.8m2 | φ630*3600 Single piece condensing area 17.8m2 | φ820*3600 Single piece condensing area 35.6m2 | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
| 3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 | 5800*2260*2500 Condensing area 35.85m2 | 5800*2260*2500 Condensing area 35.85m2 | 8000*2260*2500 Condensing area 49.5m2 | 8000*2260*2500 Condensing area 49.5m2 |
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As you can see, the pyrolysis project is suitable for many different raw materials, such as old tyres, rubber products, oil sludge, plastic, etc. If you want to get your own pyrolysis plant project report, please inform us of some basic information, for example, what and how many raw materials you will process. Click the button below to get in touch with us now!
Why Choose Pyrolysis for Solid Waste Management?
Pyrolysis in solid waste management is very popular. It is widely used for processing different municipal solid waste, including used tyres, waste plastic, and oil sludge. In addition, pyrolysis waste management is emerging for its advantageous features.
Pyrolysis waste management can largely reduce solid waste.
It is known that many countries are facing serious solid waste pollution. Pyrolysis, new technology can greatly reduce solid waste. For example, there were over 1 billion scrap tires in stockpiles in 1991 in the US, while only 67 million tires remain in stockpiles in 2015. According to the data, 43% were turned into oil through the tire pyrolysis process. In addition to old tyres, it is also widely employed in plastic reduction. There are various kinds of plastic wastes so that it is difficult to dispose of. In this case, pyrolysis technology will be a great option.
Pyrolysis of waste can bring you great profits.
This should start from the pyrolysis products. For different raw materials, there are different end products. For instance, through oil sludge pyrolysis plant, we can get pyrolysis oil, sand, and water. When recycling rubber and plastic, we can get pyrolysis oil, carbon black, and combustible gas. And you can also get steel wire if you recycle used tires. All the pyrolysis products can be sold directly. Moreover, in the Beston pyrolysis system, the combustible gas can be recycled to heat the reactor to save your fuel cost. Let’s see the applications of the end products from the following table.
| End Products | Proportion | Applications |
| Pyrolysis oil | 35-45% | 1. Further processed into non-standard diesel. 2. Can be used as fuel in heavy industries such as steel, iron and boiler factories, ceramics, power, chemical industries. |
| Carbon Black | 30-35% | 1. Used as construction material or low-grade fuel or as filler in the rubber industry, paints and coatings, ink production and other industrial applications. 2. Making carbon brick by briquetting equipment and sell. |
| Steel Wire | 8-15% | 1. Sell directly. 2. Making steel bloom by hydraulic press-packing. |
| Combustible Gas | 8-15% | Alternative fuel to heat the reactor. (self-sufficient pyrolysis process) |
The pyrolysis oil rate will be different with different raw materials. It is also influenced by the water content, the size, the pyrolysis temperature, etc. While we will test with your raw material if you want and try to make a practical pyrolysis plant project report for you.
How to Build a Pyrolysis Plant Project Report?
If you want to start a pyrolysis plant, you need to follow the steps below.
1. Know what do you expect from a pyrolysis plant.
In fact, the oil yields for different raw materials are different. That is, some are higher and some are lower. If you want to sell pyrolysis fuel oil for profits, the tire recycling plant should be your first option. In comparison, plastic pyrolysis plant is more commonly used for waste reduction instead of producing oil.
2. Make clear what you will process and how many materials are.
The capacity will help you find the most cost-effective pyrolysis machine. For example, a Beston pyrolysis machine can process 6 to 24 tons of raw materials daily. If you have more than 24 tons of waste materials, we can provide other plans, for example, “one pyrolysis system with two reactors”. Also, if you want to process different raw materials, you can also choose this new design. All you need to do is to contact us for a customized pyrolysis plant project report.
3. Your budget – important for making pyrolysis plant project report.
To be honest, a waste pyrolysis plant is always expensive. So you need to find an affordable one. In addition to the pyrolysis machine price, you also need to consider the space, the labor cost, etc. Of course, you can contact Beston for a free pyrolysis plant project report which is based on your budget.
4. Buy from a qualified pyrolysis plant supplier.
A quality supplier, such as Beston Group Co., LTD., will save your money and time. And they also have a great after-sales system so that you have no worry to cooperate with them. It is free to contact Beston for details, why do not you try?
Beston Pyrolysis Technology for Waste
Safety goes first for a pyrolysis plant project report.
The pyrolysis method is a technique that heats raw materials under an oxygen-free atmosphere. So the safety will be the first concern when you selecting the plant. Beston small pyrolysis machine is rotary so that it can be heated evenly to prolong the service life. While we use the U-shaped design for the horizontal reactor. Besides, we also use 16-mm Q245r steel as the material of the reactor to prolong the service life.
If you visit our factory, you will find our advanced equipment, such as the automatic welding machine, NC cutting machine, etc. All we do is to provide customers with quality pyrolysis equipment. Moreover, we also design a complete safety supporting system, including a PLC control system, explosion-proof valves, temperature, pressure sensors, and meters, etc.
Eco-friendly pyrolysis oil plant project report is promising.
Meanwhile, we have multiple treatment systems for off-gas, such as spray tower, activated carbon, etc. to meet the emission standard. That’s why our pyrolysis plants in the UK, Romania, and other European countries are also popular.
In these years, Beston has been keeping updating the pyrolysis technology and after-sales service system. So if you are looking for pyrolysis machines for sale, please contact us.
