Pyrolysis Plant in the UK

Pyrolysis plant in the UK can turn waste tires into liquid fuel and other products of high economic value. If you’re planning to build a waste-to-energy factory, a pyrolysis plant plays an important role in your project. Beston has helped many customers in the UK start their pyrolysis projects successfully.

Pyrolysis Plant – The End Solution for Wastes in the UK

Traditional waste incineration, landfill and other disposal methods have been banned because of the huge threat to the environment. The crushing, decomposition and other utilization methods of tires cannot completely eliminate the harm to the environment. However, the use of waste tires to refine oil can minimize the harm of tires, and pyrolysis oil is also beneficial to other industries in reducing fuel costs.

The professional explanation for pyrolysis is “the thermochemical decomposition of organic materials at high temperatures in the absence of oxygen”. With the application of pyrolysis technology and the cooperation of dust removal system, the use of Beston pyrolysis machines in the UK will not produce substances that are harmful to the environment.

Pyrolysis Oil (TDF) – High-energy Alternative Fuel in the UK

The pyrolysis oil made from waste tires is also called TDF ( tire derived fuel). The U.S. Environmental Protection Agency recognizes tire derived fuel as viable alternatives to fossil fuels, producing the same amount of energy as oil and 25% more energy than coal. Using tires to make pyrolysis oil can not only solve the problem of tire pollution but also alleviate the problem of energy shortage to a large extent.

High Demands for TDF in the UK

Major industries consuming TDF include cement plants, pulp and paper mills, power plants, boiler plants etc.

For cement plants, the steel wire in the tire is retained because it serves a useful role in cement production, reducing the volume of iron ore needed to add to the mix.

Pulp and paper mills use tire-derived fuels as a supplement to wood waste, helping to reduce fuel costs and uniform boiler combustion.

Power companies use TDF as a supplemental fuel to generate electricity in boiler operations. Electric utilities also found that emissions quality actually improved with the use of TDF. Due to its higher heating value, lower emissions, competitive cost and ability to create stable operating conditions in boilers, TDF remains an attractive fuel for the power generation industry.

In industrial boiler applications, the combustion of tire-derived fuels produces energy in the form of steam and/or electricity, displacing the need to generate energy from other power generation facilities and other fuels (usually coal). This displacement not only offsets the use of some fuels, but also the pollution emitted by other fuels. You can find more details on YouTube Playlist.

Start Your Business – Choose Pyrolysis Plant in the UK

Before starting your business, you need to consider the type of raw materials, size and daily processing volume to be processed. After thinking about it, you can tell us which waste pyrolysis plant model is suitable for your use according to the parameter table provided below, and then get a detailed quotation and project report.

Model		BLJ-3	BLJ-6	BLJ-10	BLJ-16	BLL-16	BLL-30
Capacity		1-3t/d	4-6t/d	8-10t/d	12-16t/d	8t/d (only for rubber powder)	30-35t/d
Working Process		Batch	Batch	Batch	Batch	Semi-continuous	Fully continuous
Reactor Size		φ1400*4900mm	φ2200*6000mm	φ2600*6600mm	φ2800*7100mm	φ2800*7100mm	φ1800*18500mm
Reactor Material		Q345R	Q345R	Q345R	Q345R	Q345R	310S stainless steel
Drive System		350 reducer+4kw drive motor	400 reducer+5.5kw drive motor	400 reducer+5.5kw drive motor	500 reducer+7.5kw drive motor	500 reducer+7.5kw drive motor	ZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)		18m*4.2m*6m	30m*12m*8m	30m*13m*8m	33m*13m*8m	33m*13m*8m	70m*20m*10m
Power		16.65kw	37.85kw	44.3kw	55.6kw	55.6kw	256kw
Burner		2*200,000 kcal	2*300,000 kcal	2*300,000 kcal	2*400,000 kcal	2*400,000 kcal	2.5 million kcal per set
Total Weight of Shipped Materials		About 18t	About 24.5t	About 28t	About 34.5t	About 34.5t	About 150t
Number of Containers		1*40HQ	1*40FR+1*40HQ+1*20 GP	1*40FR+2*40HQ	1*40FR+2*40HQ	1*40FR+2*40HQ	25m*8m bulk cargo+8*40HQ
Noise (dB)		≤60	≤60	≤60	≤60	≤60	≤60
Heating Materials		Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing System	Vertical Condenser	φ426*3000 Single piece condensing area 7.58m2	φ630*3600 Single piece condensing area 17.8m2	φ630*3600 Single piece condensing area 17.8m2	φ820*3600 Single piece condensing area 35.6m2	φ820*3600 Single piece condensing area 35.6m2	φ920*3200 2 sets of vertical condenser
	3-in-1 Condenser	3000*2200*2250 Condensing area 17.51m2	5800*2260*2500 Condensing area 35.85m2	5800*2260*2500 Condensing area 35.85m2	8000*2260*2500 Condensing area 49.5m2	8000*2260*2500 Condensing area 49.5m2

What is the ROI for Your Pyrolysis Project in the UK?

ROI is a concern for many investors. Here Beston takes the price of BLJ-16 continuous tyre pyrolysis plant in the European market as an example to provide you with a return on investment table for your reference. (The data is for reference only, please tell Beston your project location to get a more accurate profit analysis)

Return on Investment of BLJ-16 Pyrolysis Project in Europe
Project Name	12-15TPD waste tire pyrolysis project
Introduction	According to the market data of Europe, the estimated ROI report, the various expenses are as follows:
Fixed Investment Cost	Item	Details	Unit	Unit Price/USD	Quantity	Amount/USD	Total Amount	Remark
	Equipment	BLJ-16	Set	89,000	1	89,000
	Transportation	Seafreight	Set	64,600	1	64,600
		From Port to Site	Set	5,800	1	5,800
	Customs Tax	0.15	Set	13,350	1	13,350
	Installation	Beston technician's salary	Day	350	50	17,500
		Round-trip aritickets	Ea	3,820	2	1,640
		Visa	Ea	750	1	750
		Local welder	Day	120	100	12,000		2 welders are needed
		Local plumber	Day	120	20	2,400
		Local labor	Day	108	50	5,400
		Crane forklift	Day	160	30	4,800
	Materials	Installation materials ready	Set	5,200	1	5,200		Foundation, pipe, etc.
	Licenses	/	Ea	2,000	1	2,000		Environmental, firefighting, etc.
	Workshop	500	㎡	380	500	190,000
							$452,440.00
Operating Cost	Raw Materials	Waste tyre	Ton	0	12	0
	Water	/	m³	0.39	3	1.17
	Electricity	/	KWH	0.2	864	172.8
	Fuel	Natural gas	Liter	0.77	240	184.8
	Labor	/	People	72	4	288
	Maintenance	/	Day	85	1	85
	Depreciation	8 years	Day	175.18	1	175.18
	Tax	0.05				0
							$906.95
End Products Price	Tyre oil	0.45	Ton	5.4	433	2338.2		45% of input
	Steel Wire	0.15	Ton	1.8	216	388.8		15% of input
	Carbon black	0.3	Ton	3.6	162	583.2		30% of input
	Subsidy		Ton	100	12	1200
							$4,510.20
Daily Income							$3,603.25
Monthly Income	Working day		Day	25			$90,081.17
Yearly Income	Working day		Day	300			$1,080,974.00

Successful Cases of BLL-16 Pyrolysis Plant in the UK

Beston has helped many UK customers with successful pyrolysis projects. For example, in 2018, a British customer invested in BLL-16 tire pyrolysis equipment. The customers came to the Beston factory. The Beston business manager introduced the company and the scale of the factory to the customer, demonstrated the workflow of the entire continuous pyrolysis machine, and showed the customer the finished product. Oil. Customers keep complimenting Beston. they said “Beston Group is really strong. Your equipment and technology are very mature. The sample oil and related testing facilities I want to see are complete. I hope to work with you as soon as possible”.

Reliable Factors for Investing in Beston Pyrolysis Plant in the UK

Sufficient Raw Materials

UK causes around 55 million scrap tires every year. They desperately need to be recycled. Since tire recycling by the pyrolysis unit for sale contributes to local environmental improvement, governments and other businesses will give you an investment in this project.

High Demand for Final Products

As energy prices continue to rise, TDF is the first choice for many companies to purchase fuel. TDF has been used in European countries for decades and has established a mature market, so you don’t have to worry about sales. Many customers report that customers have already sent requests and orders at the beginning of the project.

Beston Professional Team

Beston has been exporting environmental protection equipment since 2013. A professional team has been formed. For example, our after-sales engineers are strictly selected and trained. They have professional skills certificates and language certificates, can communicate with customers without barriers, and provide localized services.

Beston High Quality Equipment

Beston has certifications from authoritative organizations, including ISO, CE, SGS, etc. After continuous research, our equipment has 15 technical patents. These high-quality devices also have a long service life and low maintenance costs, making them the best choice for your project.

Beston Pyrolysis Plant All Over the World!