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Pyrolysis Plant in the UK

Pyrolysis plant in the UK can turn waste tires into liquid fuel and other products of high economic value. If you’re planning to build a waste-to-energy factory, a pyrolysis plant plays an important role in your project. Beston has helped many customers in the UK start their pyrolysis projects successfully.

Start Your Pyrolysis Plant Project in the UK
Start Your Pyrolysis Plant Project in the UK

Pyrolysis Plant – The End Solution for Wastes in the UK

Traditional waste incineration, landfill and other disposal methods have been banned because of the huge threat to the environment. The crushing, decomposition and other utilization methods of tires cannot completely eliminate the harm to the environment. However, the use of waste tires to refine oil can minimize the harm of tires, and pyrolysis oil is also beneficial to other industries in reducing fuel costs.

The professional explanation for pyrolysis is “the thermochemical decomposition of organic materials at high temperatures in the absence of oxygen”. With the application of pyrolysis technology and the cooperation of dust removal system, the use of Beston pyrolysis machines in the UK will not produce substances that are harmful to the environment.

Waste Tire in the UK
Waste Tire in the UK
Waste Rubber in the UK
Waste Rubber in the UK
Waste Plastic in the UK
Waste Plastic in the UK

Pyrolysis Oil (TDF) – High-energy Alternative Fuel in the UK

The pyrolysis oil made from waste tires is also called TDF ( tire derived fuel). The U.S. Environmental Protection Agency recognizes tire derived fuel as viable alternatives to fossil fuels, producing the same amount of energy as oil and 25% more energy than coal. Using tires to make pyrolysis oil can not only solve the problem of tire pollution but also alleviate the problem of energy shortage to a large extent.

Tire Derived Fuel in the UK
Tire Derived Fuel in the UK

High Demands for TDF in the UK

Major industries consuming TDF include cement plants, pulp and paper mills, power plants, boiler plants etc.

For cement plants, the steel wire in the tire is retained because it serves a useful role in cement production, reducing the volume of iron ore needed to add to the mix.

Pulp and paper mills use tire-derived fuels as a supplement to wood waste, helping to reduce fuel costs and uniform boiler combustion.

Power companies use TDF as a supplemental fuel to generate electricity in boiler operations. Electric utilities also found that emissions quality actually improved with the use of TDF. Due to its higher heating value, lower emissions, competitive cost and ability to create stable operating conditions in boilers, TDF remains an attractive fuel for the power generation industry.

In industrial boiler applications, the combustion of tire-derived fuels produces energy in the form of steam and/or electricity, displacing the need to generate energy from other power generation facilities and other fuels (usually coal). This displacement not only offsets the use of some fuels, but also the pollution emitted by other fuels. You can find more details on YouTube Playlist.

Cement Plant in the UK
Cement Plant in the UK
Energy Plant in the UK
Energy Plant in the UK
Paper and Pulp Mills in the UK
Paper and Pulp Mills in the UK
Steel Plant in the UK
Steel Plant in the UK
Boiler Plant in the UK
Boiler Plant in the UK

Start Your Business – Choose Pyrolysis Plant in the UK

Before starting your business, you need to consider the type of raw materials, size and daily processing volume to be processed. After thinking about it, you can tell us which waste pyrolysis plant model is suitable for your use according to the parameter table provided below, and then get a detailed quotation and project report.

ModelBLJ-3BLJ-6BLJ-10BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d30-35t/d
Working ProcessBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ245RQ245RQ245RQ245R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2
Batch Pyrolysis Plant in the UK
Batch Pyrolysis Plant in the UK
Semi-continuous Pyrolysis Plant in the UK
Semi-continuous Pyrolysis Plant in the UK
Fully Continuous Pyrolysis Plant in the UK
Fully Continuous Pyrolysis Plant in the UK

What is the ROI for Your Pyrolysis Project in the UK?

ROI is a concern for many investors. Here Beston takes the price of BLJ-16 continuous tyre pyrolysis plant in the European market as an example to provide you with a return on investment table for your reference. (The data is for reference only, please tell Beston your project location to get a more accurate profit analysis)

Return on Investment of BLJ-16 Pyrolysis Project in Europe
Project Name12-15TPD waste tire pyrolysis project
IntroductionAccording to the market data of Europe, the estimated ROI report, the various expenses are as follows:
Fixed Investment CostItemDetailsUnitUnit Price/USDQuantityAmount/USDTotal AmountRemark
EquipmentBLJ-16Set89000189000
TransportationSeafreightSet64600164600
From Port to SiteSet580015800
Customs Tax0.15Set13350113350
InstallationBeston technician's salaryDay3505017500
Round-trip ariticketsEa382021640
VisaEa7501750
Local welderDay120100120002 welders are needed
Local plumberDay120202400
Local laborDay108505400
Crane forkliftDay160304800
MaterialsInstallation materials readySet520015200Foundation, pipe, etc.
Licenses/Ea200012000Environmental, firefighting, etc.
Workshop500380500190000
US$: 452, 440.00
Operating CostRaw MaterialsWaste tyreTon0120
Water/0.3931.17
Electricity/KWH0.2864172.8
FuelNatural gasLiter0.77240184.8
Labor/People724288
Maintenance/Day85185
Depreciation8 yearsDay175.181175.18
Tax0.050
US$: 906.95
End Products PriceTyre oil0.45Ton5.44332338.245% of input
Steel Wire0.15Ton1.8216388.815% of input
Carbon black0.3Ton3.6162583.230% of input
SubsidyTon100121200
US$: 4, 510.20
Daily IncomeUS$: 3, 603.25
Monthly IncomeWorking dayDay25US$: 90, 081.17
Yearly IncomeWorking dayDay300US$: 1, 080, 974.00

Successful Cases of BLL-16 Pyrolysis Plant in the UK

Beston has helped many UK customers with successful pyrolysis projects. For example, in 2018, a British customer invested in BLL-16 tire pyrolysis equipment. The customers came to the Beston factory. The Beston business manager introduced the company and the scale of the factory to the customer, demonstrated the workflow of the entire continuous pyrolysis machine, and showed the customer the finished product. Oil. Customers keep complimenting Beston. they said “Beston Group is really strong. Your equipment and technology are very mature. The sample oil and related testing facilities I want to see are complete. I hope to work with you as soon as possible”.

BLL-16 Tyre Pyrolysis Plant Installed in the UK Successfully
BLL-16 Tyre Pyrolysis Plant Installed in the UK Successfully
Customers Visit Beston Factory
Customers Visit Beston Factory
Beston Introduced Pyrolysis Plant to Customers
Beston Introduced Pyrolysis Plant to Customers
Beston After Sales Team in the UK
Beston After Sales Team in the UK

Reliable Factors for Investing in Beston Pyrolysis Plant in the UK

Sufficient Raw Materials

UK causes around 55 million scrap tires every year. They desperately need to be recycled. Since tire recycling by the pyrolysis unit for sale contributes to local environmental improvement, governments and other businesses will give you an investment in this project.

High Demand for Final Products

As energy prices continue to rise, TDF is the first choice for many companies to purchase fuel. TDF has been used in European countries for decades and has established a mature market, so you don’t have to worry about sales. Many customers report that customers have already sent requests and orders at the beginning of the project.

Beston Professional Team

Beston has been exporting environmental protection equipment since 2013. A professional team has been formed. For example, our after-sales engineers are strictly selected and trained. They have professional skills certificates and language certificates, can communicate with customers without barriers, and provide localized services.

Beston High Quality Equipment

Beston has certifications from authoritative organizations, including ISO, CE, SGS, etc. After continuous research, our equipment has 15 technical patents. These high-quality devices also have a long service life and low maintenance costs, making them the best choice for your project.

Beston Pyrolysis Plant All Over the World!

Contact Us
The following items will help you identify key information about your project, which will enable us to work on a competitive solution proposal.
Please specify your requirement by referring to the following aspects:

1- What kind of solution will meet your demand? (Key point)
2- What kind of material and expected end product are you planning to have? (Right solution begins from material and product)
3- When is the project supposed to be running? (Key info for A-Z project programming)
4- Budget for machinery purchasing? (Key info for right model)
5- Points that you really focus on. (Customized service from our project consultant)