Pyrolysis Plant in South Africa - Unlimited Potential

Pyrolysis plant in South Africa have emerged as a solution for waste management. As a rapidly developing country, South Africa faces problems with waste management, especially waste tires, plastics, and oil sludge. Faced with this situation, pyrolysis plant for sale in South Africa is attracting attention with innovative ways of turning waste into valuable resources. Read on to find out how these machines have impacted South Africa’s environment and economy.

Tyre Pyrolysis Plant in South Africa — Pyrolysis Plant in South Africa

What is Pyrolysis Plant for Sale in South Africa?

Pyrolysis plant in South Africa uses the process of pyrolysis to convert waste materials such as tyres, plastics, and oil sludge into valuable products. Pyrolysis is the thermal decomposition process without oxygen that breaks down complex organic molecules into simpler compounds. The plant heats the waste at high temperatures, causing it to pyrolyze and convert it into three main products: pyrolysis oil, carbon black, and combustible gas. It is worth mentioning that steel wires are also produced when handling tyres. These products can be used as alternative energy sources or raw materials for various industries in South Africa. Pyrolysis plant for sale in South Africa helps with waste management. It reduces the disadvantages caused by the random disposal of these wastes. At the same time, the products of the plant also reduce dependence on fossil fuels. This contributes to environmental sustainability.

Waste Management Issues in South Africa-Tyre/Plastic/Oil Sludge

Tyre

South Africa suffers from inappropriate disposal of waste tires. Scrap tires are often sent to landfill or incinerated. This results in the release of harmful pollutants and toxins into the air, soil, and water. In addition, burning tires releases harmful substances that cause air pollution and pose health risks.

Plastic

South Africa has a serious plastic pollution problem, especially along the coast. Single-use plastic items, such as bottles, bags, and food packaging, are a major source of plastic pollution. Inappropriate waste management and inadequate recycling infrastructure are the main causes of plastic pollution.

Oil Sludge

Oil refineries and the petrochemical industry are sources of oil sludge pollution in South Africa. If not disposed of properly, oil sludge can contaminate soil and water resources. This poses environmental and health risks. Proper disposal methods are essential to mitigate oil sludge contamination.

Pyrolysis Plant in South Africa Turns Waste into Treasure – Pyrolysis oil/Carbon Black/Steel Wire

The end products of waste tyre pyrolysis plant typically include pyrolysis oil, carbon black, steel wire (tyre treatment), and syngas. The machine recovers the syngas and reuses it. Many areas in South Africa widely uses the remaining three end products. The following are specific uses.

Product	Application Areas	Specific Uses
Pyrolysis Oil	Energy Sector	Fuel production, power generation
	Chemical Industry	Chemical synthesis, solvents, additives
	Automotive Fuel	Further processed into non-standard diesel
Carbon Black	Rubber Industry	Tire, rubber product reinforcement
	Ink and Coatings	Ink, printing ink, coating additives
	Plastic Industry	Plastic colorants, conductive plastics
Steel Wire	Construction and Infrastructure	Reinforcement of reinforced concrete
	Metal Processing	Manufacturing machinery parts, tools
	Metallurgical Industry	Steelmaking, smelting raw material

Types of Pyrolysis Plants for Sale in South Africa

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Skid-Mounted

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Batch

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Semi-Continuous

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Continuous

Beston pyrolysis plant in South Africa comes in a variety of models. According to the working process, we provide 4 kinds of plants, including skid-mounted, batch, semi-automatic, and continuous pyrolysis plants. In fact, the parameters of different models of equipment vary greatly. You can choose the machine that suits you according to the table below. If you still have questions about the parameters, welcome to consult us for solutions.

Model		BLJ-3	BLJ-6	BLJ-10	BLJ-16	BLL-16	BLL-30
Capacity		1-3t/d	4-6t/d	8-10t/d	12-16t/d	8t/d (only for rubber powder)	30-35t/d
Working Process		Batch	Batch	Batch	Batch	Semi-continuous	Fully continuous
Reactor Size		φ1400*4900mm	φ2200*6000mm	φ2600*6600mm	φ2800*7100mm	φ2800*7100mm	φ1800*18500mm
Reactor Material		Q245R	Q245R	Q245R	Q245R	Q245R	310S stainless steel
Drive System		350 reducer+4kw drive motor	400 reducer+5.5kw drive motor	400 reducer+5.5kw drive motor	500 reducer+7.5kw drive motor	500 reducer+7.5kw drive motor	ZQH650-50 reducer+15kw frequency conversion motor
Land (LWH)		18m4.2m6m	30m12m8m	30m13m8m	33m13m8m	33m13m8m	70m20m10m
Power		16.65kw	37.85kw	44.3kw	55.6kw	55.6kw	256kw
Burner		2*200,000 kcal	2*300,000 kcal	2*300,000 kcal	2*400,000 kcal	2*400,000 kcal	2.5 million kcal per set
Total Weight of Shipped Materials		About 18t	About 24.5t	About 28t	About 34.5t	About 34.5t	About 150t
Number of Containers		1*40HQ	140FR+140HQ+1*20 GP	140FR+240HQ	140FR+240HQ	140FR+240HQ	25m8m bulk cargo+840HQ
Noise (dB)		≤60	≤60	≤60	≤60	≤60	≤60
Heating Materials		Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing System	Vertical Condenser	φ426*3000 Single piece condensing area 7.58m2	φ630*3600 Single piece condensing area 17.8m2	φ630*3600 Single piece condensing area 17.8m2	φ820*3600 Single piece condensing area 35.6m2	φ820*3600 Single piece condensing area 35.6m2	φ920*3200 2 sets of vertical condenser
Condensing System	3-in-1 Condenser	300022002250 Condensing area 17.51m2	580022602500 Condensing area 35.85m2	580022602500 Condensing area 35.85m2	800022602500 Condensing area 49.5m2	800022602500 Condensing area 49.5m2	φ920*3200 2 sets of vertical condenser

NOTE:

When the machine is actually put into operation, its performance will be affected by factors such as the nature of the raw material and the environment of the production site.
Different models of machines have different requirements for the size of raw materials.
We provide an accessories matching service. If you have needs, you can consult us for specific solutions.

Can Investing in a Tyre Pyrolysis Plant in South Africa Make Money?

With the growing importance of renewable energy and waste management, pyrolysis machines have good potential for growth in the South African market. However, whether investing in machines can be profitable is a question. The earning potential of pyrolysis machines in South Africa depends on several factors, including market demand, investment costs and operating costs. After a comprehensive profit analysis, the pyrolysis plant for sale in South Africa is profitable. For specific data, you can refer to the table below.

Return on Investment of BLJ-16 Pyrolysis Project in Europe
Project Name	12-15TPD waste tire pyrolysis project
Introduction	According to the market data of Europe, the estimated ROI report, the various expenses are as follows:
Fixed Investment Cost	Item	Details	Unit	Unit Price/USD	Quantity	Amount/USD	Total Amount	Remark
	Equipment	BLJ-16	Set	89,000	1	89,000
	Transportation	Seafreight	Set	64,600	1	64,600
	Transportation	From Port to Site	Set	5,800	1	5,800
	Customs Tax	0.15	Set	13,350	1	13,350
	Installation	Beston technician's salary	Day	350	50	17,500
		Round-trip aritickets	Ea	3,820	2	1,640
		Visa	Ea	750	1	750
		Local welder	Day	120	100	12,000		2 welders are needed
		Local plumber	Day	120	20	2,400
		Local labor	Day	108	50	5,400
		Crane forklift	Day	160	30	4,800
	Materials	Installation materials ready	Set	5,200	1	5,200		Foundation, pipe, etc.
	Licenses	/	Ea	2,000	1	2,000		Environmental, firefighting, etc.
	Workshop	500	㎡	380	500	190,000
							$452,440.00
Operating Cost	Raw Materials	Waste tyre	Ton	0	12	0
	Water	/	m³	0.39	3	1.17
	Electricity	/	KWH	0.2	864	172.8
	Fuel	Natural gas	Liter	0.77	240	184.8
	Labor	/	People	72	4	288
	Maintenance	/	Day	85	1	85
	Depreciation	8 years	Day	175.18	1	175.18
	Tax	0.05				0
							$906.95
End Products Price	Tyre oil	0.45	Ton	5.4	433	2338.2		45% of input
	Steel Wire	0.15	Ton	1.8	216	388.8		15% of input
	Carbon black	0.3	Ton	3.6	162	583.2		30% of input
	Subsidy		Ton	100	12	1200
							$4,510.20
Daily Income							$3,603.25
Monthly Income	Working day		Day	25			$90,081.17
Yearly Income	Working day		Day	300			$1,080,974.00

How to Get Pyrolysis Oil in South Africa?

Pyrolysis plants in South Africa go through four systems to obtain pyrolysis oil. Including pyrolysis system, condensation system, dust removal system and slag removal system. The following are the roles these systems play in the pyrolysis process.

NO.1 Pyrolysis

The pyrolysis reactor rotates under the action of the driving device. This achieves uniform heating of the material. The raw material continuously absorbs heat in the reactor, and when it reaches the pyrolysis temperature, it begins to crack to produce oil and gas.

NO.2 Condensing

The high-temperature oil gas is liquefied when it is cooled. Then it becomes fuel oil, which is stored in the fuel tank. The non-liquefiable combustible gas is purified and stabilized by the water seal and then sent to the furnace to provide fuel for the heating of the reactor.

NO.3 De-dusting

The high-temperature flue gas inside the combustion chamber is first cooled by the flue condenser, and then the cooled flue gas is introduced into the dust removal tower through the induced draft fan, and then discharged through the chimney after dust removal and odor removal.

NO.4 Discharging

The first spiral slagging device transports the carbon black in the furnace. After that, the system transports the carbon black in the furnace to the slag box or a designated location using a water-cooled slag discharger.

FAQs About Environmental Performance of Pyrolysis Plant in South Africa

Q: Will the Production Process Generate Waste Water, WasteParticles, and Oil Residue?

A: The waste water in the water seal and spray tower can be evaporated at high temperatures in the firing chamber and furnace. Additionally, the residual oil in the residual oil tank can be directly re-entered into the main furnace for re-cracking or directly mixed into the cracking oil after stratification. High-temperature flue gas emissions will be discharged up to standard after exhaust gas treatment. What’s more, no waste particles will be discharged during the whole process.

Q: How to Deal With the Waste Water Produced in the Pyrolysis Process?

A:
1. Enter the main furnace and then react;
2. Connect the water pipe to the firing chamber and add nozzles for combustion;
3. After centralized collection, entrust an external sewage treatment system for treatment.

Q: What Exhaust Gases Does the Pyrolysis Process Produce?

A: Exhaust gas volume varies depending on model selection. The exhaust gas is mainly composed of two parts, most of which are produced by fuel combustion and reactor heating. Besides, a small part is produced by direct combustion of excess pyrolysis gas. What’s more, exhaust gas mainly contains sulfur compounds, nitrogen oxides, dust, carbon monoxide, and carbon dioxide.

Q: Is the Exhaust Emission Standard Sualified?

A: For the standard model of the machine, the exhaust gas treatment can only reduce the temperature and remove dust. However, we are equipped with high-end exhaust gas treatment. This requires customers to choose according to the exhaust emission standards of the project location. After matching, it can meet the highest European emission standards.

Start Your Pyrolysis Plant Project in South Africa

Pyrolysis plant in South Africa has great market prospects. It solves the problem of waste management in a green way. Through the conversion of waste into valuable products, the machines can generate considerable income for investors in South Africa. If you want to make a profit from a pyrolysis plant for sale in South Africa, finding a trustworthy manufacturer is crucial. With a wealth of experience, Beston Group actively commits to providing customers with advanced products and high-quality services. Therefore, if you want to get solutions for a pyrolysis plant project in South Africa, welcome to contact us!