Pyrolysis Plant in South Africa

Pyrolysis plant in South Africa have emerged as a solution for waste management. As a rapidly developing country, South Africa faces problems with waste management, especially waste tires, plastics, and oil sludge. Faced with this situation, pyrolysis plant for sale in South Africa is attracting attention with innovative ways of turning waste into valuable resources. Read on to find out how these machines have impacted South Africa’s environment and economy.

Tyre Pyrolysis Plant in South Africa
Pyrolysis Plant in South Africa

What is Pyrolysis Plant for Sale in South Africa?

Pyrolysis plant in South Africa uses the process of pyrolysis to convert waste materials such as tyres, plastics, and oil sludge into valuable products. Pyrolysis is the thermal decomposition process without oxygen that breaks down complex organic molecules into simpler compounds. The plant heats the waste at high temperatures, causing it to pyrolyze and convert it into three main products: pyrolysis oil, carbon black, and combustible gas. It is worth mentioning that steel wires are also produced when handling tyres. These products can be used as alternative energy sources or raw materials for various industries in South Africa. Pyrolysis plant for sale in South Africa helps with waste management. It reduces the disadvantages caused by the random disposal of these wastes. At the same time, the products of the plant also reduce dependence on fossil fuels. This contributes to environmental sustainability.

What is Pyrolysis Plant in South Africa

Waste Management Issues in South Africa-Tyre/Plastic/Oil Sludge

Tyre

South Africa suffers from inappropriate disposal of waste tires. Scrap tires are often sent to landfill or incinerated. This results in the release of harmful pollutants and toxins into the air, soil, and water. In addition, burning tires releases harmful substances that cause air pollution and pose health risks.

Plastic

South Africa has a serious plastic pollution problem, especially along the coast. Single-use plastic items, such as bottles, bags, and food packaging, are a major source of plastic pollution. Inappropriate waste management and inadequate recycling infrastructure are the main causes of plastic pollution.

Oil Sludge

Oil refineries and the petrochemical industry are sources of oil sludge pollution in South Africa. If not disposed of properly, oil sludge can contaminate soil and water resources. This poses environmental and health risks. Proper disposal methods are essential to mitigate oil sludge contamination.

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Pyrolysis Plant in South Africa Turns Waste into Treasure – Pyrolysis oil/Carbon Black/Steel Wire

The end products of waste tyre pyrolysis plant typically include pyrolysis oil, carbon black, steel wire (tyre treatment), and syngas. The machine recovers the syngas and reuses it. Many areas in South Africa widely uses the remaining three end products. The following are specific uses.

Pyrolysis Oil
Pyrolysis Oil
Carbon Black
Carbon Black
Steel Wire
Steel Wire
Product Application Areas Specific Uses
Pyrolysis Oil Energy Sector Fuel production, power generation
Chemical Industry Chemical synthesis, solvents, additives
Automotive Fuel Further processed into non-standard diesel
Carbon Black Rubber Industry Tire, rubber product reinforcement
Ink and Coatings Ink, printing ink, coating additives
Plastic Industry Plastic colorants, conductive plastics
Steel Wire Construction and Infrastructure Reinforcement of reinforced concrete
Metal Processing Manufacturing machinery parts, tools
Metallurgical Industry Steelmaking, smelting raw material

Types of Pyrolysis Plants for Sale in South Africa

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Skid-Mounted

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Batch

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Semi-Continuous

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Continuous

Beston pyrolysis plant in South Africa comes in a variety of models. According to the working process, we provide 4 kinds of plants, including skid-mounted, batch, semi-automatic, and continuous pyrolysis plants. In fact, the parameters of different models of equipment vary greatly. You can choose the machine that suits you according to the table below. If you still have questions about the parameters, welcome to consult us for solutions.

ModelBLJ-3BLJ-6BLJ-10BLJ-16BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d8t/d (only for rubber powder)30-35t/d
Working ProcessBatchBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ345RQ345RQ345RQ345RQ345R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2
8000*2260*2500
Condensing area
49.5m2

NOTE:

  1. When the machine is actually put into operation, its performance will be affected by factors such as the nature of the raw material and the environment of the production site.
  2. Different models of machines have different requirements for the size of raw materials.
  3. We provide an accessories matching service. If you have needs, you can consult us for specific solutions.

Can Investing in a Tyre Pyrolysis Plant in South Africa Make Money?

With the growing importance of renewable energy and waste management, pyrolysis machines have good potential for growth in the South African market. However, whether investing in machines can be profitable is a question. The earning potential of pyrolysis machines in South Africa depends on several factors, including market demand, investment costs and operating costs. After a comprehensive profit analysis, the pyrolysis plant for sale in South Africa is profitable. For specific data, you can refer to the table below.

Return on Investment of BLJ-16 Pyrolysis Project in Europe
Project Name12-15TPD waste tire pyrolysis project
IntroductionAccording to the market data of Europe, the estimated ROI report, the various expenses are as follows:
Fixed Investment CostItemDetailsUnitUnit Price/USDQuantityAmount/USDTotal AmountRemark
EquipmentBLJ-16Set89,000189,000
TransportationSeafreightSet64,600164,600
From Port to SiteSet5,80015,800
Customs Tax0.15Set13,350113,350
InstallationBeston technician's salaryDay3505017,500
Round-trip ariticketsEa3,82021,640
VisaEa7501750
Local welderDay12010012,0002 welders are needed
Local plumberDay120202,400
Local laborDay108505,400
Crane forkliftDay160304,800
MaterialsInstallation materials readySet5,20015,200Foundation, pipe, etc.
Licenses/Ea2,00012,000Environmental, firefighting, etc.
Workshop500380500190,000
$452,440.00
Operating CostRaw MaterialsWaste tyreTon0120
Water/0.3931.17
Electricity/KWH0.2864172.8
FuelNatural gasLiter0.77240184.8
Labor/People724288
Maintenance/Day85185
Depreciation8 yearsDay175.181175.18
Tax0.050
$906.95
End Products PriceTyre oil0.45Ton5.44332338.245% of input
Steel Wire0.15Ton1.8216388.815% of input
Carbon black0.3Ton3.6162583.230% of input
SubsidyTon100121200
$4,510.20
Daily Income$3,603.25
Monthly IncomeWorking dayDay25$90,081.17
Yearly IncomeWorking dayDay300$1,080,974.00

How to Get Pyrolysis Oil in South Africa?

Pyrolysis plants in South Africa go through four systems to obtain pyrolysis oil. Including pyrolysis system, condensation system, dust removal system and slag removal system. The following are the roles these systems play in the pyrolysis process.

NO.1 Pyrolysis

The pyrolysis reactor rotates under the action of the driving device. This achieves uniform heating of the material. The raw material continuously absorbs heat in the reactor, and when it reaches the pyrolysis temperature, it begins to crack to produce oil and gas.

NO.2 Condensing

The high-temperature oil gas is liquefied when it is cooled. Then it becomes fuel oil, which is stored in the fuel tank. The non-liquefiable combustible gas is purified and stabilized by the water seal and then sent to the furnace to provide fuel for the heating of the reactor.

NO.3 De-dusting

The high-temperature flue gas inside the combustion chamber is first cooled by the flue condenser, and then the cooled flue gas is introduced into the dust removal tower through the induced draft fan, and then discharged through the chimney after dust removal and odor removal.

NO.4 Discharging

The first spiral slagging device transports the carbon black in the furnace. After that, the system transports the carbon black in the furnace to the slag box or a designated location using a water-cooled slag discharger.

How to get pyrolysis oil

FAQs About Environmental Performance of Pyrolysis Plant in South Africa


A: The waste water in the water seal and spray tower can be evaporated at high temperatures in the firing chamber and furnace. Additionally, the residual oil in the residual oil tank can be directly re-entered into the main furnace for re-cracking or directly mixed into the cracking oil after stratification. High-temperature flue gas emissions will be discharged up to standard after exhaust gas treatment. What’s more, no waste particles will be discharged during the whole process.

A:
1. Enter the main furnace and then react;
2. Connect the water pipe to the firing chamber and add nozzles for combustion;
3. After centralized collection, entrust an external sewage treatment system for treatment.

A: Exhaust gas volume varies depending on model selection. The exhaust gas is mainly composed of two parts, most of which are produced by fuel combustion and reactor heating. Besides, a small part is produced by direct combustion of excess pyrolysis gas. What’s more, exhaust gas mainly contains sulfur compounds, nitrogen oxides, dust, carbon monoxide, and carbon dioxide.

A: For the standard model of the machine, the exhaust gas treatment can only reduce the temperature and remove dust. However, we are equipped with high-end exhaust gas treatment. This requires customers to choose according to the exhaust emission standards of the project location. After matching, it can meet the highest European emission standards.

Pyrolysis Plant for Sale in South Africa

Start Your Pyrolysis Plant Project in South Africa

Pyrolysis plant in South Africa has great market prospects. It solves the problem of waste management in a green way. Through the conversion of waste into valuable products, the machines can generate considerable income for investors in South Africa. If you want to make a profit from a pyrolysis plant for sale in South Africa, finding a trustworthy manufacturer is crucial. With a wealth of experience, Beston Group actively commits to providing customers with advanced products and high-quality services. Therefore, if you want to get solutions for a pyrolysis plant project in South Africa, welcome to contact us!

Contact Us

The following items will help you identify key information about your project, which will enable us to work on a competitive solution proposal.

Please specify your requirement by referring to the following aspects:

1- What kind of solution will meet your demand? (Key point)
2- What kind of material and expected end product are you planning to have?
3- When is the project supposed to be running? (Key info for A-Z project programming)
4- Budget for machinery purchasing? (Key info for right model)
5- Points that you really focus on. (Customized service from our project consultant)