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Recycling Waste Tyre/Plastic/
Rubber/Oil Sludge

Pyrolysis Plant

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Auxiliary Equipment

features/advantages/benefits

01
High Degree of Automation

Automatic screw water-cooling discharge system, high degree of automation, sealed and safe, cleaner, environmentally friendly, lower labor intensity for workers.

02
Three in One Condensing System

Three-in-one condenser design (integrating oil tank/condensing/water seal into one), easy to install, smaller occupied area, space saving.

03
Meet Different Needs

The models are diversified, which can meet the customer’s daily processing capacity of 0.5 tons to hundreds of tons, and can meet the needs of different stages from the feasibility of the customer test project to the large-scale commercial plan.

04
System Supporting Catalyst

The catalysts can be carried out according to the requirements of customers for processing raw materials. The use of special catalysts for plastic pyrolysis developed by our company can effectively improve the yield and quality of fuel oil.

05
Integrated Solution

Integrated solutions: pretreatment – pyrolysis – distillation, solutions of complete production line are provided, and customers can save worry and effort.

06
Address Customization Requirements

The size and shape of the furnace door of the reactor can be customized according to customer needs to meet the feeding requirements of different raw materials, providing more diverse and more convenient feeding methods.

07
Related Documents Assistance

The installation layout diagram, PID diagram and other related documents can be customized according to the customer’s site, which is convenient for customers to calculate the relevant costs of project installation and save installation time.

08
Layout Design Support

Beston can design the corresponding 3D map of the project for the customer to help the customer understand the site layout and appearance more intuitively, according to the customer’s site.

Parameters

ModelBLJ-3BLJ-6BLJ-10BLJ-16BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d8t/d (only for rubber powder)30-35t/d
Working ProcessBatchBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ345RQ345RQ345RQ345RQ345R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2
8000*2260*2500
Condensing area
49.5m2
Recycling Sewage Sludge/Biomass

Charcoal Making
Machine

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Categories

By Functionality

By Type

features/advantages/benefits

01
Explosion-proof Hole

Provide one-stop service for project consultation, customized service, equipment supply, installation and operation.

02
Equipped with Alarm Device

The PLC electric cabinet has an alarm device, and there will be an alarm display and an alarm for some electrical failures.

03
With Explosion-proof Water Seal

There is an explosion-proof water seal at the combustible pipeline (to prevent abnormal pressure of combustible gas in the equipment).

04
Variable Frequency Fan Guide

The direction of the gas in all pipelines is led by the fan (the fan is variable frequency), and it will be displayed on the PLC when the pipeline is blocked.

05
Double Barrel Body is Used

Using inner and outer double-layer cylinders, the outer layer is deeply heated, the whole machine adopts a double-return heating structure, and the user has a very high praise rate.

06
High Heat Efficiency

The material is not in contact with the flue gas and is not polluted by hot air, and the heat utilization rate of the single-layer external heating structure is more than doubled.

07
Good Energy-saving Effect

The heat utilization rate of this equipment is higher, the use of air heat ex-changer can effectively improve the thermal efficiency by 5-10%, and the energy saving effect is good.

08
Long Service Life

Adjust the fire according to the temperature control feedback, set the heating horizontal plate, increase the thermal strength, reduce the thermal deformation, and the service life can reach 4-8 years.

Parameters

ModelBST-J12BST-J18BST-J40BST-05 Pro (skid-mounted)BST-10BST-30BST-50
Input Capacity12m³/batch18m³/batch40m³/batch0.3-0.5m³/h2-4m³/h7-9m³/h10-15m³/h
Reactor Sizeφ1900mm*L4500mmφ1900mm*L6600mmφ2800mm*L7100mmφ830mm*L5500mmφ1300mm*L14051mmφ1700mm*L14180mmφ2000mm*L14260mm
Land for Equipment (L*W*H, Standard Configuration)9m*6m*6m12m*6m*7m15m*18m*7m10m*8m*3.9m29m*15m*5m30m*15m*8m35m*18m*9m
Weight (Standard Configuration)18T22T34T15T32T35T49T
Energy Consumption (Standard Configuration)11kw/h13.5kw/h25kw/h31kw/h34.7kw/h61.5kw/h116kw/h
Working MethodBatchFully continuous
Feeding Requirement/Size: ≤20mm; moisture: ≤15%; strong liquidity
StructureHorizontal rotationDouble barrel single hearthDouble barrel double hearth
Speed0-2RPM1-9RPM
Control MethodControl by buttonsPLC control
Reactor MaterialQ245RQ245+310S
PressureMicro negative pressure
Heating MaterialDiesel, natural gas, heavy oil, biomas, etc.
Heating MethodDirect heating
Noise (dB)≤80
CondenserCirculating water cooling
Rotation MethodExternal gear rotation
Making Egg Tray/Box/Carton/Crate

Pulp Molding
Machine

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Categories

By Functionality

By Model

features/advantages/benefits

01
Rich Manufacturing Experience Points

Beston has extensive manufacturing experience and every machine we sell is in good working order.

02
Various Models and Multiple Choices

Different models (capacities) and different drying systems, suitable for a variety of customers’ needs.

03
Leading in Export

Beston Group Co., Ltd. is the top 3 large-scale enterprises in China’s pulp molding machine export. Its products are exported to many countries and regions.

04
Customized Service

Excellent bilingual engineer technical support, and provides integrated customization services (site layout customization, machine configuration customization, etc.).

05
Provide Design Guidance

Provide layout drawing design, basic drawing design, PID drawing design, installation/operation/maintenance guidance.

06
24 Hours Operation

Beston pulp molding equipment has a long history, advanced technology and good quality, to achieve 24 hours operation.

07
High Output

Excellent equipment working condition, the qualified rate of paper products produced is as high as 98%.

08
High Cost Performance

The pyrolysis plant with beautiful appearance, high in quality and effective cost. Meanwhile, the life cycle of the machine is up to 8-10 years.

Parameters

ModelBTF4-4BTF4-8BTF5-8BTF6-8BTF8-8
Capacity2500-3000pcs/h4000-5000pcs/h5000-6000pcs/h6000-7000pcs/h8000-9000pcs/h
Forming Mould Quantity1632404864
Total Power83.5144177236372.5
Electricity Consumption57.4kw/h100.8kw/h123.9kw/h165.2kw/h260.4kw/h
Staffing Demand4-64-65-76-86-8
Fuel Consumption (Multi-layer Metal Drying)Natural Gas40-50m³/h75-85m³/h80-90m³/h110-120m³/h120-130m³/h
Diesel33-43kg/h61-67kg/h66-76kg/h95-100kg/h100-110kg/h

Contact Us

The following items will help you identify key information about your project, which will enable us to work on a competitive solution proposal.

Please specify your requirement by referring to the following aspects:

1- What kind of solution will meet your demand? (Key point)
2- What kind of material and expected end product are you planning to have?
3- When is the project supposed to be running? (Key info for A-Z project programming)
4- Budget for machinery purchasing? (Key info for right model)
5- Points that you really focus on. (Customized service from our project consultant)