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Palm Kernel Shell Charcoal Making Machine

Palm kernel shell charcoal making machine is very promising with the development of palm oil industry. It can turn the biomass residues, including palm kernel shells and fibers, into charcoal by carbonization. Compared to the traditional furnace, Beston palm kernel shell carbonization machine is more effective and eco-friendly. Moreover, palm kernel shell charcoal is of great demand on the market because of its high calorific value and good adsorptive capacity. If you wanna start your palm kernel shell charcoal making business, please contact us now!

Beston Palm Kernel Shell Charcoal Making Machine for Sale
Beston Palm Kernel Shell Charcoal Making Machine for Sale

Beston Palm Kernel Shell Charcoal Making Machine for Sale

To meet different requirements of customers, Beston has developed different models of palm kernel shell charcoal making machines for sales. The capacity ranges from 300 to 3000 kg each hour. Moreover, we will customize the charcoal production plant according to your real conditions. Here are more parameters for your reference.

ModelBST-J12BST-J18BST-J40BST-05 Pro (skid-mounted)BST-10BST-30BST-50
Input Capacity12m³/h/batch18m³/h/batch40m³/h/batch0.3-0.5m³/h (300kg/h)2-4m³/h (1000kg/h)7-9m³/h (3000kg/h)10-15m³/h (5000kg/h)
Reactor Sizeφ1900mm*L4500mmφ1900mm*L6600mmφ2800mm*L7100mmφ830mm*L5500mmφ1300mm*L14051mmφ1700mm*L14180mmφ2000mm*L14260mm
Land for Equipment (L*W*H, Standard Configuration)9m*6m*6m12m*6m*7m15m*18m*7m10m*8m*3.9m29m*15m*5m30m*15m*8m35m*18m*9m
Weight (Standard Configuration)18T22T34T15T35T35T49T
Energy Consumption (Standard Configuration)11kw/h13.5kw/h25kw/h31kw/h34.7kw/h61.5kw/h116kw/h
Working MethodBatchFully continuous
Feeding Requirement/Size: ≤20mm; moisture: ≤15%; strong liquidity
StructureHorizontal rotationDouble barrel single hearthDouble barrel double hearth
Speed0-2RPM1-9RPM
Control MethodControl by buttonsAutomatic control
Reactor MaterialQ245RQ245+310S
PressureMicro negative pressure
Heating MaterialDiesel, natural gas, heavy oil, biomas, etc.
Heating MethodDirect heating
Noise (dB)≤80
CondenserCirculating water cooling
Rotation MethodExternal gear rotation

Note: 1. The feeding capacity is figured out using rice husks, which is for your reference only. 2. The power consumption will be subject to your configuration. 3. We will offer custom layout design according to your space.

Skid-mounted Palm Kernel Shell Charcoal Making Machine
Skid-mounted Palm Kernel Shell Charcoal Making Machine
Batch Palm Kernel Shell Charcoal Making Machine
Batch Palm Kernel Shell Charcoal Making Machine

Fully Continuous Palm Kernel Shell Charcoal Making Machine
Fully Continuous Palm Kernel Shell Charcoal Making Machine

End Products of Palm Shell Carbonization Machine

You can get wood vinegar, tar, combustible gas, and palm kernel shell (PKS) charcoal through the carbonizing process. Our charcoal machine is almost self-sufficient by using the combustible gas as heating fuel during the carbonizing process. In this way, you can save money on fuel costs. Besides, all these products sell well on the market, especially PKS charcoal, to bring you great profits. Here are some advantages of palm shell charcoal.

Make Palm Shell Charcoal Successfully
Palm Shell Charcoal
Make Wood Vinegar
Wood Vinegar
Get Tar from Beston Charcoal Making Machine
Tar

Advantages of Palm Kernel Shell Charcoal

Green Alternative Fuel

PKS charcoal is of high calorific value to be a great alternative to heating fuel. In many countries, such as Thailand, Malaysia, PKS charcoal is employed to replace coking coal in heavy industry. Because of the low sulfur and ash content, PKS charcoal is more eco-friendly and even cheaper. It is easier to meet the requirements of the CDM project. It is worth mentioning that our palm kernel shell charcoal making machine is also free of pollution with the use of a multiple dedusting system.

Forming Material of Activated Carbon

PKS biomass charcoal serves as a substitute for coconut shell charcoal with less cost. It is a highly porous material that has huge surface area that exhibits good adsorptive capacities. Hence, it is widely used for waste water treatment, filtration system, deodorization, etc. Obviously, you will great benefits by selling PKS charcoal. If you have lots of cheap even free raw materials, why would you start this profitable business?

Use Charcoal as Fuel

Working Process of Palm Shell Carbonization Machine

Actually, the palm shell making process is similar to the charcoal manufacturing process. Here we will explain in steps.

Pre-treatment Process

If you get the palm shells or fiber from the palm oil mills, you may use the raw materials directly. Our machine requires that the moisture is less than 15% and the size is smaller than 20 mm. As we know, the moisture content in kernel shells is often between 11% and 13%. If not, you need dryers and crushers. And if you are going to process palm fibers, you need a deagglomeration. We will offer the auxiliary equipment if you need it.

Feeding System

We employ a conveyor belt to put the raw materials into the carbonization host. It is automatic and effective. Also, it can make the whole process run evenly and normally. This automatic feeding system is also widely used in our waste pyrolysis plant.

Carbonization Process

We have a special design, namely the “one-fire-two-step” method, to dry and carbonize the raw materials in the same reactor. In general, you can get charcoal 15 to 20 minutes later after feeding. Besides, it is continuously working so you can collect charcoal while feeding. And there is a cooling system to cool down the charcoal to 30 degrees or less to ensure safety. Please make sure to keep your biomass charcoal in an oxygen-free environment.

When the temperature reaches up to 250 degrees, the combustible gas will be generated. Then there is a spay dedusting system to remove the sulfur and a condensing system to extract tar and wood vinegar inside. Then we can recycle the combustible gas to heat the furnace again. Generally, we can reduce or even stop the fuel heating system after 2 hours (including 1-h pre-heating).

Dedusting System

This system is used to remove the noxious material in the exhaust gas. It includes cyclone dust remover, spray dust collector, activated carbon, etc. Beston Group Co., LTD.will equip the corresponding devices according to your local emission standard.

Working Process
Working Process of Beston Palm Kernel Charcoal Making Machine

Conclusion

You may find many palm oil mills. Palm kernel shells are the parts left after the nut has been removed after crushing in the palm oil mill. They are ready-made raw materials. Besides that, you can find a lot of other biomass resources, such as coconut shells, bamboo, sawdust, wood, jute stick, rice husk, etc. All these biomass resources, including civil sludge and MSW, can be converted into charcoal by biomass pyrolysis. A palm kernel shell charcoal making machine is effective to reduce biomass residue. Also, you can sell PKS charcoal as fuel to bring you great benefits. Why would you contact us to know more about the profitable business opportunity?

Contact Us
The following items will help you identify key information about your project, which will enable us to work on a competitive solution proposal.
Please specify your requirement by referring to the following aspects:

1- What kind of solution will meet your demand? (Key point)
2- What kind of material and expected end product are you planning to have? (Right solution begins from material and product)
3- When is the project supposed to be running? (Key info for A-Z project programming)
4- Budget for machinery purchasing? (Key info for right model)
5- Points that you really focus on. (Customized service from our project consultant)