Oli sludge pyrolysis plant is an ideal solution for industrial oily waste treatment. It converts sludge into pyrolysis oil, water, and sand for reuse. What’s more, this machine is environmentally friendly and brings you considerable profits. In recent years, Beston Group has established cooperation with customers from all over the world in oil sludge treatment projects. This technology has huge potential in the fields of environmental protection and resource management. There is no doubt that sludge treatment plants will play an important role in future sustainable development.
Understanding Oil Sludge
Oil sludge is a complex mixture of crude oil or refined oil mixed with soil or other media. However, oil in the sludge cannot be recovered directly. This may lead to environmental pollution. Oli sludge is one of the main pollutants in the petrochemical industry. The following are the sources of oil sludge and the problems involved in dealing with it.
Sources of Oil Sludge
Oil sludge in the crude oil extraction process mainly comes from surface treatment systems. This includes oil production wastewater treatment and wastewater purification. The resulting oily sludge has the characteristics of high oil content, high viscosity, fine particles, and difficulty in dehydration.
The oil sludge from oilfield gathering and transportation mainly comes from oil tanks, settling tanks, sewage tanks, grease trap bottom sludge, and removed oily waste. When oil is in the tank, its heavy oil components are deposited at the bottom of the tank, forming oil sludge at the bottom of the tank.
Other sources of sludge mainly include the following. The steel smelting oil will pollute the surrounding soil. What’s more, the use of heavy oil hydrocarbons in shipbuilding and ship repair will pollute coastlines, river edges, and coastal areas. These contaminated soils contain oil sludge.
Limitations of Traditional Oli Sludge Treatment
Landfilling
- Land resource consumption
- Soil and groundwater pollution
- Long-term maintenance
Incineration
- Air pollution
- Energy consumption
- Greenhouse gas emissions
Using as fuel
- Limited applications
- Emission control challenges
- Combustion efficiency issues
Therefore, it is very important to find more effective and environmentally friendly sludge treatment technologies. Pyrolysis plant has become a new option for waste sludge treatment.
What is Oil Sludge Pyrolysis Plant?
When it comes to an oil sludge pyrolysis plant, it is a type of industrial equipment specifically designed to process the oil sludge generated in the petroleum industry. The machine adopts special equipment such as the pyrolysis reactor, condensation system, and exhaust gas control device. This ensures the safe and efficient conversion of sludge into a valuable product – pyrolysis oil. This kind of machine helps reduce the amount of waste and enables resource recovery. At the same time, the machine also reduces the environmental impact compared to traditional sludge disposal.
The Final Output of the Oil Sludge Treatment Plant
The final output of the oil sludge treatment plant consists of several components, with pyrolysis oil comprising 40% of the total output, followed by sand at 30%, water at 20%, and syngas at 10%. They are widely used in various industries.
| End Product | Proportion | Application |
| Pyrolysis Oil | 40% | Industrial fuel Deep processing into non-standard diesel Direct sale |
| Sand | 30% | Make bricks Used as an anti-collapse agent for oil wells |
| Water | 20% | / |
| Syngas | 10% | Heating the main furnace after purifying |
Models of Beston Oil Sludge Treatment System Available for Sale
In order to meet the different production needs of customers, Beston provides skid-mounted, intermittent, semi-continuous, and fully automatic pyrolysis plants. In addition to this, customers can choose machines with a variety of processing capacities, from 1 ton per day to 35 tons per day. To help you better compare the performance of different models, we provide the parameter table below for your reference.
Parameters Table
| Model | BLJ-3 | BLJ-6 | BLJ-10 | BLJ-16 | BLL-16 | BLL-30 | |
| Capacity | 1-3t/d | 4-6t/d | 8-10t/d | 12-16t/d | 8t/d (only for rubber powder) | 30-35t/d | |
| Working Process | Batch | Batch | Batch | Batch | Semi-continuous | Fully continuous | |
| Reactor Size | φ1400*4900mm | φ2200*6000mm | φ2600*6600mm | φ2800*7100mm | φ2800*7100mm | φ1800*18500mm | |
| Reactor Material | Q245R | Q245R | Q245R | Q245R | Q245R | 310S stainless steel | |
| Drive System | 350 reducer+4kw drive motor | 400 reducer+5.5kw drive motor | 400 reducer+5.5kw drive motor | 500 reducer+7.5kw drive motor | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
| Land (L*W*H) | 18m*4.2m*6m | 30m*12m*8m | 30m*13m*8m | 33m*13m*8m | 33m*13m*8m | 70m*20m*10m | |
| Power | 16.65kw | 37.85kw | 44.3kw | 55.6kw | 55.6kw | 256kw | |
| Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | 2*400,000 kcal | 2*400,000 kcal | 2.5 million kcal per set | |
| Total Weight of Shipped Materials | About 18t | About 24.5t | About 28t | About 34.5t | About 34.5t | About 150t | |
| Number of Containers | 1*40HQ | 1*40FR+1*40HQ+1*20 GP | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
| Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | ||||||
| Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 | φ630*3600 Single piece condensing area 17.8m2 | φ630*3600 Single piece condensing area 17.8m2 | φ820*3600 Single piece condensing area 35.6m2 | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
| 3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 | 5800*2260*2500 Condensing area 35.85m2 | 5800*2260*2500 Condensing area 35.85m2 | 8000*2260*2500 Condensing area 49.5m2 | 8000*2260*2500 Condensing area 49.5m2 |
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Key Components of Continuous Oil Sludge Pyrolysis Plant
The key components of a continuous oil sludge pyrolysis plant typically include:
Reactor
Manifold
Oil-Gas Condenser
Slag Extractor
Working Process Oil Sludge Pyrolysis Plant
The process of sludge pyrolysis is roughly as follows:
First, the processed sludge raw materials are transported to the silo. Subsequently, the sludge is pyrolyzed in the main furnace to generate oil and gas. Next, the condenser liquefies the oil vapor and stores the refined oil. In addition, combustible gas is used to heat the main furnace. The flue gas is discharged after pretreatment and adsorption. Finally, the solid residue is temporarily stored and discharged after cooling.
If you want to know a more detailed process, you can refer to the video below. In addition, you can also visit our YouTube to learn more about pyrolysis projects.
Beston Group: Reliable Oil Sludge Pyrolysis Plant Manufacturer
Globally, Beston Group provides oil sludge treatment solutions to customers in multiple countries. In order to ensure the smooth progress of each project, we maintain communication with each customer. Therefore, problems encountered by customers can be solved in time. Making each customer’s oil sludge pyrolysis project a long-term success is our goal. Therefore, it is right to choose Beston Group as the manufacturer of your oil sludge pyrolysis plant. Here are some successful cases for your reference.
Welcome to Cooperate with Us on Oil Sludge Pyrolysis Project
Beston oil sludge pyrolysis plant provides an effective solution for oily waste treatment. It effectively reduces crude oil sludge pollution. In addition, oil sludge is converted into valuable resources in an eco-friendly manner. This machine can not only solve waste recycling problems but also create economic value. If our products interest you, please contact us. Let us move towards a sustainable future together.
