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Mobile Pyrolysis Plant

Mobile pyrolysis plant is designed for small or mini-scale investors. It can process 1-3 tons of waste materials per batch, including old tires, waste plastic, rubber, oil sludge, medical waste, etc. Besides, it is equipped with a movable base, which makes it easy to install and transport. So it is also known as portable pyrolysis machine. Below are the design and parameters for your reference.
Beston Mobile Pyrolysis Plant for Sale

Working ProcessBatch
Reactor Sizeφ1400*4900mm
Reactor MaterialQ345R
Drive System350 reducer+4kw drive motor
Land (L*W*H)18m*4.2m*6m
Burner2*200,000 kcal
Total Weight of Shipped MaterialsAbout 18t
Number of Containers1*40HQ
Noise (dB)≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
3-in-1 Condenser3000*2200*2250
Condensing area

Advantages of Mobile Pyrolysis Plant

Easy to Transport and Install

Most parts of mobile pyrolysis machine have been assembled, adjusted, and tested before delivery to shorten the project cycle. Also, it is convenient to move to where you need it. So it can also save your installation cost.

Less Floor Space

It is a mini pyrolysis machine, which needs a small factory to lower your space expense.

Affordable Pyrolysis Machine Price

Compared to the large pyrolysis plant, the portable pyrolysis machine price costs at least $38,000, which is much cheaper. It is more friendly for small-scale investors.

Profit Analysis of Beston Mobile Pyrolyis Plant

Taking the Beston tire pyrolysis project in Brazil for example, let’s review how profitable the mobile pyrolysis unit is.

Mobile Pyrolysis Plant Profit Analysis
Mobile Pyrolysis Plant Profit Analysis
In some countries, like Brazil, it is free to get raw materials, like waste tires. Besides, you can use the pyrolysis oil as heating fuel to lower your costs. Except for selling the end products for money, you can also get government subsidies in some countries, like South Africa. Roughly, the mini pyrolysis machine can make more than 200 USD per day for you.

Notice: The table is just for your reference. You can contact Beston Group Co., LTD. to get a more precise pyrolysis plant project report according to your real conditions.

End Products of Portable Pyrolysis Plant

Pyrolysis Oil
Pyrolysis Oil
Carbon Black
Carbon Black
Steel Wire
Steel Wire

Raw Material Main Product By-products
Tyre Pyrolysis Oil Steel wire, Carbon black, Combustible gas
Plastic Pyrolysis Oil Carbon black, Combustible gas
Rubber Pyrolysis Oil Carbon black, Combustible gas
Oil Sludge Pyrolysis Oil Sand, Water
Medical Waste Pyrolysis Oil Carbon black, Combustible gas

Uses of End Products

End ProductsProportionApplications
Pyrolysis oil35-45%1. Further processed into non-standard diesel.
2. Can be used as fuel in heavy industries such as steel, iron and boiler factories, ceramics, power, chemical industries.
Carbon Black30-35%1. Used as construction material or low-grade fuel or as filler in the rubber industry, paints and coatings, ink production and other industrial applications.
2. Making carbon brick by briquetting equipment and sell.
Steel Wire8-15%1. Sell directly.
2. Making steel bloom by hydraulic press-packing.
Combustible Gas8-15%Alternative fuel to heat the reactor. (self-sufficient pyrolysis process)

Working Process of Mobile Pyrolysis Unit

Beston mobile pyrolysis plant processes waste materials batch by batch. It includes sterilization (for medical waste only), feeding, pyrolysis, discharging and dedusting systems. Taking medical waste for example, let’s have review how to recycle waste materials into oil. Firstly, we need to use a sterilization system to make medical waste safe for further processing.

1. Feeding System

Firstly, feed the raw material into the reactor by batch. It takes 0.5-1 hour. Then heat the reactor for pyrolysis.

2. Pyrolysis Process

With the temperature increasing, combustible gas is produced about an hour later. It is recycled to heat the reactor after desulfuration, which makes the pyrolysis system almost self-sufficient. When the temperature reaches 300 ℃, oil gas is generated and goes through the manifold. Then the light oil gas will be liquified in the oil condenser and then be collected in the oil tank. Meanwhile, the heavy oil will be collected into the slag oil tank. It takes about 3 hours.

3. Discharging

After pyrolysis, it takes 9-10 hours to cool down. Then you can discharge the carbon black. It needs about 1 hour. So the whole process from feeding to discharging needs about 15 hours. You can also choose a water cooling system, which is more effective and cleaner.

4. De-dusting System

For environmental protection, there is a de-dusting system, including a fuel condenser, spray tower, etc. to clean the exhaust gas. Some also build a combustion chamber to burn the extra combustible gas to remove the harmful components first. Then the tail gas goes through the de-dusting system to be purified.

FAQ About Beston Mobile Pyrolysis Plant

  1. Is this portable pyrolysis machine under a warranty?

Of course, yes. It is under a 12-month free warranty. More than that, Beston also offers quality spare parts and maintenance services during its whole service life.

  1. How long will it take to get the machine?

It will take about 30 working days. For 4 sets or more, it needs 60 working days.

  1. What service can Beston offer?

Technical support before, during, and after your purchase. Besides, installation, pressure test, and commissioning will be completed before delivery. More than that, we will offer operation manuals, certificates, electrical drawings, spare parts, etc. If you need, we can also train your workers.

  1. How to get the mobile pyrolysis plant price?

Please leave us your message below. And the more information, the better. We will reply in 24 hours. You can also call our sales manager directly.

Contact Us

The following items will help you identify key information about your project, which will enable us to work on a competitive solution proposal.

Please specify your requirement by referring to the following aspects:

1- What kind of solution will meet your demand? (Key point)
2- What kind of material and expected end product are you planning to have?
3- When is the project supposed to be running? (Key info for A-Z project programming)
4- Budget for machinery purchasing? (Key info for right model)
5- Points that you really focus on. (Customized service from our project consultant)