waste-pyrolysis-plant

Mobile Pyrolysis Plant

Skid mounted pyrolysis plant is designed for small or mini-scale investors. It can process 1-3 tons of waste materials per batch, including old tires, waste plastic, rubber, oil sludge, medical waste, etc. Besides, it is equipped with a movable base, which makes it easy to install and transport. So it is also known as mobile pyrolysis plant or portable pyrolysis machine. Below are the design and parameters for your reference.

Mobile Pyrolysis Plant
Mobile Pyrolysis Plant
Beston Mobile Pyrolysis Machine
Beston Mobile Pyrolysis Machine

Model BLJ-3
Feeding Capacity 1-3 T/batch (plastic≤0.5t, tire ≤2t, oil sludge ≤3t)
Reactor Size Φ1400*5000*16mm
Floor Area (L*W*H) L11000*W2200*H2400mm
Reactor Pattern Rotary Working Method Batch
Base Style Movable Total Power 15 kW
Raw Materials Waste Tyre, Plastic, Rubber, Oil Sludge, Medical Waste, etc.
Heating Materials Coal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Service Life 3-5 Years

Advantages of Mobile Pyrolysis Plant

Skid mounted Mobile Pyrolysis Plant
Mobile Pyrolysis Reactor

1. Easy to transport and install. Skid mounted pyrolysis machine has been assembled, adjusted, and tested before delivery to shorten the project cycle. Also, it is convenient to move to where you need it. So it can also save your installation cost.

2. Less floor space. It is a mini pyrolysis machine, which needs a small factory to lower your space expense.

3. Affordable pyrolysis machine price. Compared to the large pyrolysis plant, the portable one is much cheaper. It is more friendly for small-scale investors.

Profit Analysis

Taking the Beston tire pyrolysis project in Brazil for example, let’s review how profitable the mobile pyrolysis unit is.

Mobile Pyrolysis Plant Profit Analysis
Mobile Pyrolysis Plant Profit Analysis
In some countries, like Brazil, it is free to get raw materials, like waste tires. Besides, you can use the pyrolysis oil as heating fuel to lower your costs. Except for selling the end products for money, you can also get government subsidies in some countries, like South Africa. Roughly, the mini pyrolysis machine can make more than 200 USD per day for you.

Notice: The table is just for your reference. You can contact Beston Machinery to get a more precise pyrolysis plant project report according to your real conditions.

End Products of Portable Pyrolysis Plant

Raw Material Main Product By-products
Tyre Pyrolysis Oil Steel wire, Carbon black, Combustible gas
Plastic Pyrolysis Oil Carbon black, Combustible gas
Rubber Pyrolysis Oil Carbon black, Combustible gas
Oil Sludge Pyrolysis Oil Sand, Water
Medical Waste Pyrolysis Oil Carbon black, Combustible gas
Products of Tyre Pyrolysis
Products of Tyre Pyrolysis
Use of Pyrolysis Oil
Use of Pyrolysis Oil
Uses of Carbon Black
Uses of Carbon Black

Uses of End Products

Items Proportion Applications
Pyrolysis oil 35-45% 1. Be sold directly
2. Further processed into non-standard diesel with oil distillation machine to sell at a higher price
3. Be burned as fuel or used to generate electricity
4. As fuel for heavy industries, such as iron factory, power plant, cement factory restaurant, etc.
Steel wire (tire pyrolysis) 8-15% Be sold directly
Combustible gas 8-15% As fuel to heat the pyrolysis reactor or used to generate electricity
Carbon black 30-35% 1. Be sold directly
2. As material making tire and rubber products, electrode materials, composite materials, ink, asphalt modifier, color masterbatch, etc.
3. As low-quality heating fuel or generate electricity

Working Process of Mobile Pyrolysis Unit

Beston mobile pyrolysis plant processes waste materials batch by batch. It includes sterilization (for medical waste only), feeding, pyrolysis, discharging and dedusting systems. Taking medical waste for example, let’s have review how to recycle waste materials into oil. Firstly, we need to use a sterilization system to make medical waste safe for further processing.

1. Feeding System

Feed the raw material into the reactor by batch. It takes 0.5-1 hour. Then heat the reactor for pyrolysis.

2. Pyrolysis Process

With the temperature increasing, combustible gas is produced about an hour later. It is recycled to heat the reactor after desulfuration, which makes the pyrolysis system almost self-sufficient. When the temperature reaches 300 ℃, oil gas is generated and goes through the manifold. Then the light oil gas will be liquified in the oil condenser and then be collected in the oil tank. Meanwhile, the heavy oil will be collected into the slag oil tank. It takes about 3 hours.

3. Discharging

After pyrolysis, it takes 9-10 hours to cool down. Then you can discharge the carbon black. It needs about 1 hour. The whole process from feeding to discharging needs about 15 hours. You can also choose a water cooling system, which is more effective and cleaner.

4. De-dusting System

For environmental protection, there is a de-dusting system, including fuel condenser, spray tower, etc. to clean the exhaust gas. Some also build a combustion chamber to burn the extra combustible gas to remove the harmful components first. Then the tail gas goes through the de-dusting system to be purified.

Mobile Pyrolysis Process
Mobile Pyrolysis Process


FAQ About Beston Mobile Pyrolysis Plant

  1. Is this portable pyrolysis machine under a warranty?

Of course, yes. It is under a 12-month free warranty. After that, Beston will also offer spare parts and maintenance services during its whole service life.

  1. How long will it take to get the machine?

It will take about 30 working days. For 4 sets or more, it needs 60 working days.

  1. What service can Beston offer?

Technical support before, during, and after your purchase. Besides, installation, pressure test and commissioning will be completed before develiery. More than that, we will offer operation manual, certificates, electrical drawing, spare parts, etc. If you need, we can also train your workers.

  1. How to get the mobile pyrolysis plant price?

Please leave us your message below. And the more information, the better. We will reply in 24 hours. You can also call our sales manager directly.

    Please feel free to leave us your message below. We will reply as soon as possible.