Skid mounted pyrolysis plant is designed for small or mini-scale investors. It can process 1-3 tons of waste materials per batch, including old tires, waste plastic, rubber, oil sludge, medical waste, etc. Besides, it is equipped with a movable base, which makes it easy to install and transport. So it is also known as mobile pyrolysis plant or portable pyrolysis machine. Below are the design and parameters for your reference.
|Feeding Capacity||1-3 T/batch (plastic≤0.5t, tire ≤2t, oil sludge ≤3t)|
|Floor Area (L*W*H)||L11000*W2200*H2400mm|
|Reactor Pattern||Rotary||Working Method||Batch|
|Base Style||Movable||Total Power||15 kW|
|Raw Materials||Waste Tyre, Plastic, Rubber, Oil Sludge, Medical Waste, etc.|
|Heating Materials||Coal, Wood, Fuel Oil, Natural Gas, LPG, etc.|
|Service Life||3-5 Years|
Advantages of Mobile Pyrolysis Plant
1. Easy to transport and install. Skid mounted pyrolysis machine has been assembled, adjusted, and tested before delivery to shorten the project cycle. Also, it is convenient to move to where you need it. So it can also save your installation cost.
2. Less floor space. It is a mini pyrolysis machine, which needs a small factory to lower your space expense.
3. Affordable pyrolysis machine price. Compared to the large pyrolysis plant, the portable one is much cheaper. It is more friendly for small-scale investors.
Taking the Beston tire pyrolysis project in Brazil for example, let’s review how profitable the mobile pyrolysis unit is.
Notice: The table is just for your reference. You can contact Beston Machinery to get a more precise pyrolysis plant project report according to your real conditions.
End Products of Portable Pyrolysis Plant
|Raw Material||Main Product||By-products|
|Tyre||Pyrolysis Oil||Steel wire, Carbon black, Combustible gas|
|Plastic||Pyrolysis Oil||Carbon black, Combustible gas|
|Rubber||Pyrolysis Oil||Carbon black, Combustible gas|
|Oil Sludge||Pyrolysis Oil||Sand, Water|
|Medical Waste||Pyrolysis Oil||Carbon black, Combustible gas|
Uses of End Products
|Pyrolysis oil||35-45%||1. Be sold directly|
|2. Further processed into non-standard diesel with oil distillation machine to sell at a higher price|
|3. Be burned as fuel or used to generate electricity|
|4. As fuel for heavy industries, such as iron factory, power plant, cement factory restaurant, etc.|
|Steel wire (tire pyrolysis)||8-15%||Be sold directly|
|Combustible gas||8-15%||As fuel to heat the pyrolysis reactor or used to generate electricity|
|Carbon black||30-35%||1. Be sold directly|
|2. As material making tire and rubber products, electrode materials, composite materials, ink, asphalt modifier, color masterbatch, etc.|
|3. As low-quality heating fuel or generate electricity|
Working Process of Mobile Pyrolysis Unit
Beston mobile pyrolysis plant processes waste materials batch by batch. It includes sterilization (for medical waste only), feeding, pyrolysis, discharging and dedusting systems. Taking medical waste for example, let’s have review how to recycle waste materials into oil. Firstly, we need to use a sterilization system to make medical waste safe for further processing.
1. Feeding System
Feed the raw material into the reactor by batch. It takes 0.5-1 hour. Then heat the reactor for pyrolysis.
2. Pyrolysis Process
With the temperature increasing, combustible gas is produced about an hour later. It is recycled to heat the reactor after desulfuration, which makes the pyrolysis system almost self-sufficient. When the temperature reaches 300 ℃, oil gas is generated and goes through the manifold. Then the light oil gas will be liquified in the oil condenser and then be collected in the oil tank. Meanwhile, the heavy oil will be collected into the slag oil tank. It takes about 3 hours.
After pyrolysis, it takes 9-10 hours to cool down. Then you can discharge the carbon black. It needs about 1 hour. The whole process from feeding to discharging needs about 15 hours. You can also choose a water cooling system, which is more effective and cleaner.
4. De-dusting System
For environmental protection, there is a de-dusting system, including fuel condenser, spray tower, etc. to clean the exhaust gas. Some also build a combustion chamber to burn the extra combustible gas to remove the harmful components first. Then the tail gas goes through the de-dusting system to be purified.
FAQ About Beston Mobile Pyrolysis Plant
- Is this portable pyrolysis machine under a warranty?
Of course, yes. It is under a 12-month free warranty. After that, Beston will also offer spare parts and maintenance services during its whole service life.
- How long will it take to get the machine?
It will take about 30 working days. For 4 sets or more, it needs 60 working days.
- What service can Beston offer?
Technical support before, during, and after your purchase. Besides, installation, pressure test and commissioning will be completed before develiery. More than that, we will offer operation manual, certificates, electrical drawing, spare parts, etc. If you need, we can also train your workers.
- How to get the mobile pyrolysis plant price?
Please leave us your message below. And the more information, the better. We will reply in 24 hours. You can also call our sales manager directly.