Jute Stick
Charcoal Making Machine
As a treatment solution for jute cultivation waste, jute stick charcoal making machines have gradually become an investment trend. In general, traditional jute stick disposal methods such as landfilling and incineration cannot achieve sustainable treatment. However, modern jute stick charcoal making machines can convert agricultural waste into renewable resources. The carbonization technology used by the machine converts the jute sticks into charcoal, a valuable “black gold”. Therefore, making jute stick charcoal achieves a win-win situation of sustainable development and creation of economic income.
Is Making Charcoal From Jute Stick Profitable?
Yes, analyzing from the costs raw materials to end product value, making charcoal from jute stick is highly profitable!
Five major jute producing countries (India, Bangladesh, China, Nepal and Thailand) account for approximately 95% of world production. People used to separate jute fibers to make textiles, ropes, carpets, paper, etc. However, large amounts of jute sticks are often discarded or landfilled. Therefore, the cost of this jute stick is very low. In particular, if you are engaged in the jute stick cultivation industry, there is basically no need to spend on raw materials. This significantly reduces the cost of making jute stick charcoal.
Compared with other biomass charcoals, jute stick charcoal has the advantages of low ash, high fixed carbon content, low humidity and long-lasting heat. Because of these characteristics, jute stick charcoal often offers wide application in various industry. As a result, they are often considered more valuable products in the market and thus command a relatively higher price.
Cooking & Heating
Jute stick charcoal is suitable for outdoor grilling and cooking and is popular for its high calorific value and low ash content. Additionally, it can also heat homes.
Industrial Fuels
Jute stick charcoal is used in industry for energy supply. Its high temperature combustion and long-lasting heat output characteristics make it an ideal energy source for industry.
Metal Smelting
Due to its high fixed carbon content, jute stick charcoal is used as a reducing agent in metal smelting. It is an important raw material which helps reduce metal ores into metals
Activated Carbon Production
Activated charcoal can be prepared from jute stick charcoal. It has excellent adsorption properties and is used in areas such as water treatment and gas purification.
Soil Improvement
Adding charcoal to soil can improve the structure of soil, increase water-holding capacity, and increase organic matter content in the soil. This helps increase crop yields.
Feed Additives
In animal husbandry, charcoal is added to animal feed. It helps improve the digestive system and reduce methane release. In addition, it improves feed absorption efficiency.
All in all, in order to maximize profits, it is crucial to choose a jute stick charcoal making machine with advanced technology.
Parameters of Beston Jute Stick Charcoal Making Machine for Sale
Beston Group offers you various types of charcoal making machines. Therefore, you can consider the most suitable machine for you based on factors such as output, degree of automation, method, etc.
Batch Type
Models: BST-J12, BST-J18, BST-J40;
Feature: no need crusher and dryer;
Feeding: about 20cm block materials;
Skid-mounted Type
Model: BST-05 PRO;
Feature: easy to intall and operate;
Feeding: diameter ≤ 2cm; water content ≤ 15%;
Continuous Type
Models: BST-10, BST-30, BST-50;
Feature: fully continuous production of charcoal;
Feeding: diameter ≤ 2cm; water content ≤ 15%.
| Model | BST-J12 | BST-J18 | BST-J40 | BST-05 Pro (skid-mounted) | BST-10 | BST-30 | BST-50 |
| Input Capacity | 12m³/batch | 18m³/batch | 40m³/batch | 0.3-0.5m³/h | 2-4m³/h | 7-9m³/h | 10-15m³/h |
| Reactor Size | φ1900mm*L4500mm | φ1900mm*L6600mm | φ2800mm*L7100mm | φ830mm*L5500mm | φ1300mm*L14051mm | φ1700mm*L14180mm | φ2000mm*L14260mm |
| Land for Equipment (L*W*H, Standard Configuration) | 9m*6m*6m | 12m*6m*7m | 15m*18m*7m | 10m*8m*3.9m | 29m*15m*5m | 30m*15m*8m | 35m*18m*9m |
| Weight (Standard Configuration) | 18T | 22T | 34T | 15T | 32T | 35T | 49T |
| Energy Consumption (Standard Configuration) | 11kw/h | 13.5kw/h | 25kw/h | 31kw/h | 34.7kw/h | 61.5kw/h | 116kw/h |
| Working Method | Batch | Fully continuous | |||||
| Feeding Requirement | / | Size: ≤20mm; moisture: ≤15%; strong liquidity | |||||
| Structure | Horizontal rotation | Double barrel single hearth | Double barrel double hearth | ||||
| Speed | 0-2RPM | 1-9RPM | |||||
| Control Method | Control by buttons | PLC control | |||||
| Reactor Material | Q245R | Q245+310S | |||||
| Pressure | Micro negative pressure | ||||||
| Heating Material | Diesel, natural gas, heavy oil, biomas, etc. | ||||||
| Heating Method | Direct heating | ||||||
| Noise (dB) | ≤80 | ||||||
| Condenser | Circulating water cooling | ||||||
| Rotation Method | External gear rotation | ||||||
Note:
- The feeding capacity is figured out using rice husks, which is for your reference only;
- The power consumption will be subject to your configuration;
- We will offer a custom layout design according to your space.
How to Make Charcoal from Jute Sticks?
Pre-treatment
In order to get more high-quality charcoal, the ideal size of the raw materials is smaller than 20 mm, and the suggested water content is less than 15%. You can dry the fresh jute naturally. Then cut the jute sticks into small pieces. After that, the materials will be transferred into the dryer by a conveyor belt. After drying, they will be sent to the biochar reactor for carbonization.
Charcoal Carbonization & Discharging
The jute sticks enter the main furnace for carbonization. At this time, the temperature in the furnace is about 450℃-600℃. The entire reaction process is under slightly negative pressure and low oxygen. Jute sticks undergo flue gas volatilization, sulfur release, and carbon enrichment to form jute stick charcoal. The charcoal is collected after passing through three water-cooled slag removal systems.
Flue Gas Treatment
The process of carbonizing jute sticks produces a lot of smoke. The flue gas generated during the carbonization process first passes through a cyclone dust collector to remove impurities. The purified combustible gas is then recycled as heating fuel. The exhaust gas will then be purified by the dust removal system and discharged safely.
Advantage of Beston Jute Stick Charcoal Machine
Beston Group’s technology in the jute stick charcoal machine industry is widely recognized. Here are some of the outstanding benefits for your consideration.
Complete Jute Stick Charcoal Processing Line
Based on the standard carbonization furnace, Beston Group provides comprehensive equipment configuration to form a complete jute stick charcoal production line.
Raw Material Pre-processing
The crusher processes the jute sticks to the appropriate size. In addition to this, the dryer removes excess moisture from the raw materials.
By-product Collection
The condensation system can separately collect the tar and wood vinegar produced during the reaction. Especially, they are also widely used.
Jute Stick Charcoal Molding
Charcoal briquette making machine produces jute stick charcoal products of different shapes, such as shisha charcoal and barbecue charcoal.
Intelligent Security Assurance
Internet of things system
The IoT system (optional) can collect operating parameters and fault information in real-time. When the monitoring data is abnormal, the system automatically displays alarm information. These alarm information can also be pushed to customers simultaneously through mobile applications.
PLC control
In addition, the PLC electrical cabinet is also equipped with an alarm system that displays and issues an alarm when an electrical fault occurs. In addition, all gas pipelines are equipped with variable frequency fans for flow diversion. If the pipe is blocked, it will be displayed on the PLC.
Steady Jute Stick Charcoal Production
Energy-saving Design
The reactor adopts inner&outer double-layer cylinder.What’s more, the whole machine adopts a double return heating structure. As a result, the heat utilization rate is more than doubled.
Extend Service Life Design
Adjust the flame according to the temperature control feedback and set the heating level plate. This increases thermal strength and reduce thermal deformation. Thus, service life can reach 4-8 years.
Beston Group: Trustworthy Jute Stick Charcoal Machine Manufacturer
When you are planning to invest in a jute stick charcoal making machine, it is quite important to choose the right manufacturer. Beston Group should be your first choice.
Strong Company Strength
Founded in 2013, Beston Group has developed into a high-tech enterprise integrating scientific research, production, sales, service, and import and export trade with its increasing strength. Beston Group ranks first in the export of charcoal making machines in China. In addition, our products are exported to more than 100 countries and regions.
Detailed After-sales Service
We can provide supporting layout diagrams, foundation diagrams, PID diagrams, circuit diagrams, installation diagrams, installation operating instructions and equipment maintenance manuals based on the customer’s factory diagram. In addition, from installation to training, we train professional technical teams for customers to maintain equipment.
