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How Much Does A Pyrolysis Plant Cost?

The pyrolysis plant cost is from USD 29,000 to 75,000. This price range is based on Beston products. Below are more details to know how much does a pyrolysis plant cost.

Factors That Influence Pyrolysis Plant Cost

Firstly, please know that the pyrolysis plant cost is influenced by many factors. It doesn’t equal to the pyrolysis machine price only. You should also take the shipping cost and operating cost into consideration, including fuel cost, raw material cost, worker salaries, maintenance cost, etc. In order to make it clear, please ask yourself more detailed questions.

What is the feedstock? And what form is it?

Pyrolysis system can process plastic, old tires, rubber products, oil sludge, and medical waste. Different materials need different auxiliary equipment. For example, if processing medical waste, you will need a sterilization system. Another example, if you buy whole tires, you may need a shredder to break them into small pieces.

Plastic Waste
Plastic Waste
Old Tires
Old Tires
Waste Rubber
Waste Rubber
Medical Waste
Medical Waste

How many tons of raw materials will you process?

Beston has different models of pyrolysis machine for sale, which can process about 6 to 24 tons per day. Generally, the price is getting higher with the increasing capacity.

What kind of working method do you want?  Batch, semi-continuous, or fully continuous?

Beston also has batch, semi-continuous, and fully continuous plants to choose from. The batch pyrolysis system will be cheaper than the semi-continuous. And the fully continuous pyrolysis machine is the most expensive. However, the fully continuous one is easy to operate, which will save your labor force input. So please remember to take the labor force into consideration as well. Below are some parameters of Beston pyrolysis equipment for your reference.

How Much Does A Pyrolysis Plant Cost
Pyrolysis Plant Design
ModelBLJ-3BLJ-6BLJ-10BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d30-35t/d
Working ProcessBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ245RQ245RQ245RQ245R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2

What products do you want to get through pyrolysis?

Through pyrolysis, you can get pyrolysis oil, carbon black, combustible gas, and steel wire from tires. Some may equip an oil distillation plant to refine pyrolysis oil to diesel to sell at a better price. While some may need to collect the combustible gas for other use. Of course, it will influence the total cost of pyrolysis plant.

Where is the plant to be located?

The location will affect space expenses. In general, the pyrolysis plant should be far from the residential zone, but with convenient transportation.

Is it environmentally compliant in your country?

Before setting up a pyrolysis plant, you need to get the related certificates. Besides, the local environmental policy will influence the equipment you need to buy. More than that, you can get free waste materials in some areas, which will lower your cost. Also, some governments have subsidies for waste recycling projects, for example, South Africa.

What are the available fuels, and which one is the cheapest?

The pyrolysis machine can be heated by coal, wood, natural gas, LPG, fuel oil, electricity, etc. But the design of the combustor system will be different. Some may use more than one kind of fuel. Also, the pyrolysis time and fuel consumption will be different as well. Of course, the cost will be different. When you get all the details, you can roughly figure out how much it costs to build a pyrolysis plant.

Beston Tips

  1. When you purchase a pyrolysis plant, please make clear what equipment and service are included, and what you need to buy extra.
  2. Do not rely on the pyrolysis machine price only during your purchase. Instead, please pay more attention to the ROI.

Below is a sample pyrolysis plant cost estimate from Beston for your reference.

How Much Can I get in Return? – ROI Report

Here we take BLJ-16 tyre pyrolysis plant in Europe as an example, you can see every cost and income clearly. If you want to get a detailed report of your country, please leave your information here.

Return on Investment of BLJ-16 Pyrolysis Project in Europe
Project Name12-15TPD waste tire pyrolysis project
IntroductionAccording to the market data of Europe, the estimated ROI report, the various expenses are as follows:
Fixed Investment CostItemDetailsUnitUnit Price/USDQuantityAmount/USDTotal AmountRemark
EquipmentBLJ-16Set89000189000
TransportationSeafreightSet64600164600
From Port to SiteSet580015800
Customs Tax0.15Set13350113350
InstallationBeston technician's salaryDay3505017500
Round-trip ariticketsEa382021640
VisaEa7501750
Local welderDay120100120002 welders are needed
Local plumberDay120202400
Local laborDay108505400
Crane forkliftDay160304800
MaterialsInstallation materials readySet520015200Foundation, pipe, etc.
Licenses/Ea200012000Environmental, firefighting, etc.
Workshop500380500190000
US$: 452, 440.00
Operating CostRaw MaterialsWaste tyreTon0120
Water/0.3931.17
Electricity/KWH0.2864172.8
FuelNatural gasLiter0.77240184.8
Labor/People724288
Maintenance/Day85185
Depreciation8 yearsDay175.181175.18
Tax0.050
US$: 906.95
End Products PriceTyre oil0.45Ton5.44332338.245% of input
Steel Wire0.15Ton1.8216388.815% of input
Carbon black0.3Ton3.6162583.230% of input
SubsidyTon100121200
US$: 4, 510.20
Daily IncomeUS$: 3, 603.25
Monthly IncomeWorking dayDay25US$: 90, 081.17
Yearly IncomeWorking dayDay300US$: 1, 080, 974.00

Conclusion

Besides that, Beston also provides you with full service from pre-sales to after-sales, including:

1. Multilingual pre-sales consulting service
2. Visit factory on site
3. Customized pyrolysis plant project report and layout design
4. One-year free warranty
5. Installation service, including commissioning, training your workers, etc.
6. Quality spare parts and operating Instructions
7. After-sales tracking service, such as telephone follow-up, product updates, etc.

We have our own factory to offer you a direct sale price, as well as the best service. So if you are wondering how much does a pyrolysis plant cost, please contact Beston for details!

Contact Us
The following items will help you identify key information about your project, which will enable us to work on a competitive solution proposal.
Please specify your requirement by referring to the following aspects:

1- What kind of solution will meet your demand? (Key point)
2- What kind of material and expected end product are you planning to have? (Right solution begins from material and product)
3- When is the project supposed to be running? (Key info for A-Z project programming)
4- Budget for machinery purchasing? (Key info for right model)
5- Points that you really focus on. (Customized service from our project consultant)