The significance of egg tray manufacturing machine is that it can make egg trays from waste paper! This is an excellent way to reuse waste paper. Additionally, egg trays are in high demand all over the world. Undoubtedly, egg tray manufacturing business is environmentally friendly and profitable! If you’re planning to start to invest in an egg tray manufacturing plant, please keep reading to know more details.
How To Manufacture Egg Trays with Waste Paper?
Paper egg tray manufacturing process is to recycing waste paper. The whole egg tray manufacturing process can be roughly divided into 3 parts: pulping-molding-drying.
To make fine pulp, you’d better put 70%-75% water and 25%-35% waste paper to the pulp beater(overall ratio of water:paper is 3:1). And after about 40 minutes, the pulp is completed. The pulp is automatically transported to the pulp supply tank for storage.
Pipes convey the pulp to the forming mold, and the egg tray takes shape. The air compressor blows the egg tray from the forming mold to the transfer mold, and from the transfer mold to the conveyor belt. The vacuum pump removes the extra water of the egg tray on the forming mold, and the pumped water is recycled to the sewage pool to form recycling.
The drying system uses fuel to generate hot air, which enters the drying room to ensure that the temperature in the drying room is about 200 degrees. After taking away the moisture in the wet tray, you can obtain finished egg trays.
Customize Your Egg Tray Manufacturing Business Here!
After market research and designer research, we offer 7 different egg tray equipment. These 7 machines have different outputs and specifications. Get a standard production solution or contact Beston for a custom production line. You can also download egg tray manufacturing business plan pdf for free on Beston catalog.
|Forming Mould Quantity||3||4||12||16||32||40||48|
|Fuel Consumption (Brick Drying)||Coal||50kg||60kg||83kg||104kg||125kg||208kg||208kg|
|Fuel Consumption (Multi-layer Metal Drying)||Natural Gas||20-30m³/h||20-30m³/h||40-50m³/h||40-50m³/h||75-85m³/h||80-90m³/h||110-120m³/h|
3 Drying Methods
Natural drying refers to the direct drying of egg trays outdoors with the help of tools such as trays and racks. This drying method is suitable for areas with small output demand (less than 2000 pcs/h) and high temperatures all year round. Natural drying costs the least but is susceptible to weather. The drying process takes at least 4 hours.
Brick drying refers to the construction of a single-layer drying room, which uses fuel to generate high temperatures to dry egg trays. If your output needs are above 2000 pieces per hour and you can accept civil work, then a brick drying room will bring you good economic benefits. Drying time takes about 20 minutes.
Metal Drying System
The metal drying system is an automatic drying room introduced by Beston. It is designed with an insulation case and 6 layers! The metal drying room can be matched with any model, it can greatly improve your production efficiency. The multi-layer design can dry a large number of egg trays in a short period of time, and the insulating case can help you save fuel. Drying time takes about 30 minutes.
Provide plastic molds for free and customized aluminum molds for your egg tray forming machine.
Every time you invest in Beston egg tray making machine for sale, we will offer the molds needed for production. The plastic molds are also of good quality, and the service life of each mold is more than 2 years. We provide a 1-year warranty. If you need custom aluminum molds, please leave a message to tell us. The service life of the aluminum mold is more than 3 years, and we provide a 2-year warranty.
In addition to egg tray business, you can also expand your business scope by changing molds to produce other pulp packaging products. At present, our customers has made pulp packaging products with the same pulp molding plant. Common products are egg cartons, bottle trays, coffee cup trays, fruit trays seedling cups/spots, industrial packages…
Egg Tray Manufacturing Plant Cost
Beston egg tray manufacturing plant costs starts from 10,500USD.
(The egg tray manufacturing machine price is an estimated number. Please contact Beston for a detailed quotation.)
For the same egg carton machine price, you can enjoy a better quality of service. The quality of our service has always been among the top in the industry. Full service includes but is not limited to:
Pre-sale: scheme consultation and customization; PID design drawing, production site layout drawing;
In-sale: The delivery team and the solution manager follow up the production progress;
After-sale: online and offline installation guidance; staff training; regular return visits.
Egg Tray Manufacturing ROI and Project Report
Investors are very concerned about whether the egg tray manufacturing business plan can make money. In fact many clients have proven that this egg tray manufacturing plant project report is profitable and ROI is high!
Here we take the installation of BTF5-8 egg tray making machine in the European market as an example to analyze the return on investment for you. Beston would love for you to contact me for a detailed report in your area.
|Instruction||According to the market data of European market, the estimated ROI report, the varous expenses are as follows:|
|Fixed Investment Cost||Item||Details||Unit||Unit Price/USD||Quantity||Amount/USD||Total Amount||Remark|
|Transportation||From China to Destination Port||Set||44, 000.00||1.00||44,000.00|
|From Port to Site||Set||1, 600.00||1.00||1,600.00|
|Custom Tax||15%||Set||29, 175.00||1.00||2,9175.00 |
|Installation||Beston Technican's Salary||Day||350.00 ||15.00 ||5,250.00|
|Round-trip Air Tickets||Ea||2, 500.00||2.00 ||5,000.00|
|Visa||Ea||350.00 ||1.00 ||350.00 |
|Local Welder||Day||120.00 ||40.00 ||4,800.00|
|Local Plumber||Day||120.00 ||40.00 ||4,800.00|
|Local Labor||Day||108.00 ||60.00 ||6,480.00|
|Crane Forklift||Day||160.00 ||10.00 ||1,600.00|
|Materials||Installation Materials Ready||Set||2, 000.00||0.00||2,000.00||Foundation, pipe, etc.|
|License||/||Ea||0.00||0.00||0.00||Environmental, firefighting, etc.|
|Workshop||1000.00||㎡||380.00||1,000.00||38,0000.00||Rent in rural area|
|Opretating Cost||Raw Materials||Waste Paper||Ton||0.00||9.56||0.00||22.5 hours per day working|
|Depreciation||8 Years||Day||264.81||1.00 ||264.81|
|End Product Price||Egg Trays||5,000 pieces per hour||Pieces||0.05 ||11,250.00||5,625.00|
|Subsidy||/||Ton||0.00 ||0.00 ||0.00 |
|Monthly Income||Working Day||Day||25.00 ||$103,886.83|
|Yearly Income||Working Day||Day||300.00 ||$1,246, 642.01|
Global Egg Tray Manufacturing Businesses
With ten years of experience in the manufacture and export of egg tray machines, we have helped customers in more than 50 countries and regions around the world to successfully solve the problem of waste paper and develop egg tray business. Beston Group has a factory covering an area of 16,000 square meters and an annual production capacity of 200 sets of egg tray machines. Our designers have created more than ten patents. Certifications from authoritative bodies such as ISO and CE make you trust Beston. Visit more information on Pinterest.
FAQs About Egg Tray Manufacturing Machine
Raw Material Related
What raw materials are available?
Carton, wrapping paper, books, notebooks, A4 paper, document paper, pulp, etc.
What is the ratio of water to paper?
According to our configuration, the reference mass ratio of the high consistency pulper is 5:1-6:1
What is the difference between aluminum molds and plastic molds?
Aluminum molds have a long service life, and plastic molds are cost-effective.
What is the size of our plastic mold?
290*290mm, 295*295mm, 300*300mm.
Why is the egg tray mold of the molding machine made of plastic?
Under the premise of not affecting the use effect, it is cost-effective.
Can I mix different molds on one machine?
1. The vacuuming position of a mold layout is fixed, and the shape and size of the mold directly affect the vacuuming efficiency of the entire layout.
2. Due to the different height, area, number and position of openings of different types of molds, it is very likely that the vacuum degree is unstable and the molding effect is not good.
Recommendation: Use the same type of mold for one layout.
Are additives required? What is the concentration of the additive?
Generally, no additives are needed, only water and paper need to be mixed. If you need color, you can add color additives. If you need to increase the adhesion rate, take talc powder as an example. If you need to add talc powder to achieve high retention rate, you must use Filler handling system. The water suspension containing 20%-30% talc filler was treated in a mixer at high speed for 6 minutes, diluted with water and then added with chemical additives, and the filler suspension was made into the slurry after 5 minutes of treatment.
How to add color?
Before the dye is added to the pulper, the amount of toner and auxiliaries required for each tank of slurry should be calculated according to the weight of the raw materials (refer to the selection for details), and the toner and auxiliaries should be put into a container with a stirrer. Dilute and dissolve, and the temperature of the dissolution process is controlled at 60-85°C. (Generally, 25kg of dye can color 30,000 egg trays)
What are the ingredients and how to add water repellent?
The content of added water repellent varies according to different water repellents. The waterproofing agent is generally rosin, paraffin wax latex or rosin paraffin glue. In order to obtain high-quality products, the pulp of non-bonded waste paper products must be added with 3% rosin size relative to the absolute dry fiber mass of the pulp. The addition method is sizing in the slurry in the homogenizing tank.
What type of equipment molding machine is equipped with a case with the company's LOGO?
BTF4-8 metal drying and above models.
How can we make our products more distinctive?
The aluminum mold can be customized, and the company’s name or logo can be added to the aluminum mold.
What's the working time of Homogenizer?
During the operation of the equipment, the homogenizer always maintains a high water level and continues to operate.
What should we do if the voltage in our country is different from that in China?
The equipment must use three-phase electricity, and the voltage and frequency can be adjusted according to the actual situation of the customer.
Do you need to add auxiliary equipment to optimize the production process?
We offer the following auxiliary equipment:
- Collecting machine: the number of egg trays in each package is the same;
- Baler: save space;
- Hot press: beautify the appearance of the product, more smooth and flat;
- Vibrating screen: remove impurities;
- Refiner: The pulp is finer.
How long does the drying rooms take?
Brick drying is generally about 20 minutes; metal drying is generally about 30 minutes.
How long does it take to dry the egg trays naturally?
If the temperature is around 30 degrees, it will take 6-7 hours to dry; if the temperature is around 40 degrees, it will take about 4-5 hours.
What's the area required for natural drying?
The output of 1000 pieces requires at least 500 square meters of space for drying.
The time the egg tray is in the drying room?
Brick drying is generally about 20 minutes; metal drying is generally about 30 minutes.
Can BTF1-3 egg tray manufacturing unit uses electric heating be used for the drying system
1-3 Metal drying electric heating burner power is about 550kw.
Can I buy a molding machine first and then buy drying system later?
Yes, if you want to use metal drying, the molding machine should be equipped with a metal drying molding machine, because the metal drying molding machine is larger than the brick drying molding machine.