Coconut Shell
Charcoal Making Machine
Coconut shell charcoal making machine provides an integrated solution for coconut processing waste management. The machine uses efficient pyrolysis technology to reduce waste resources. In addition, coconut shell charcoal, the end product of pyrolysis, has a wide range of uses. All in all, coconut shell charcoal machines promote the development of the coconut processing industry in a sustainable direction.
The Dilemma of Coconut Shell Disposal Worldwide
Globally, coconut is a major cash crop in many countries and regions, especially Indonesia, the Philippines, and India. With the coconut processing industry booming, approximately 50 million coconut husks are discarded every year. Nowadays, coconut shell processing encounters some difficulties.
Negative Environmental Impact
One of the traditional disposal methods is to burn coconut shells, which release harmful gases and particulate matter. Additionally, large accumulations of coconut husks may contribute to greenhouse gas emissions.
Lack of Reduction Solutions
Even with incineration and landfilling, the scale of processing coconut shells is very limited. Currently, there is an urgent need for advanced technology and equipment to handle large-scale coconut shell waste efficiently and economically.
Low Resource Utilization
Coconut shell is rich in cellulose, hemicellulose, and lignin. It has a high recycling value. However, coconut shell is often considered waste, the potential recycling value is not exploited. This results in resource waste.
Superiority in Coconut Shell Charcoal Making Machine
To solve the problem of coconut shell reduction and resource utilization, Beston Group provides an advanced coconut shell charcoal maker machine. Through biomass pyrolysis technology, the machine can recycle coconut shells efficiently on a large scale. Meanwhile, the produced charcoal is used as a valuable resource in various industries.
- Reduction: Organic substances such as coconut shell cellulose, hemicellulose, and lignin are decomposed into biomass charcoal and combustible gas through coconut charcoal making machine. Therefore, this achieves the complete decomposition of waste in its existing form. This significantly reduces the amount of waste.
- Resource Utilization: Through pyrolysis, coconut shells are converted into coconut charcoal, a sustainable biofuel. It provides energy to various industries while reducing the use of traditional fossil fuels. In addition, the coconut shell charcoal produced by the machine is also a kind of biochar. Biochar plays an important role in the sustainable development of the atmospheric environment and soil environment.
Parameters of Coconut Charcoal Making Machine Available for Sale
To meet the needs of different customers, Beston Group offers various types of coconut biochar production equipment. This kind of machine can be divided into batch, mobile, and continuous types. Each of them has the corresponding capacity to accommodate different scales of production. Below are the specific parameter models for your reference.
Skid-Mounted Type
Skid-mounted design, occupy less space;
Convenient for transportation, save cost on shipping;
3-5 days to finish the intallation.
Batch Type
Lower machine price, reduce overall cost;
No need crusher and dryer, reduce processing costs;
Small-scale production, reduce energy consumption
Fully Continuous Type
24 hours working continuously;
Large capacity, high-volume charcoal production;
PLC automated control, reduce labor costs;
| Model | BST-J12 | BST-J18 | BST-J40 | BST-05 Pro (skid-mounted) | BST-10 | BST-30 | BST-50 |
| Input Capacity | 12m³/batch | 18m³/batch | 40m³/batch | 0.3-0.5m³/h | 2-4m³/h | 7-9m³/h | 10-15m³/h |
| Reactor Size | φ1900mm*L4500mm | φ1900mm*L6600mm | φ2800mm*L7100mm | φ830mm*L5500mm | φ1300mm*L14051mm | φ1700mm*L14180mm | φ2000mm*L14260mm |
| Land for Equipment (L*W*H, Standard Configuration) | 9m*6m*6m | 12m*6m*7m | 15m*18m*7m | 10m*8m*3.9m | 29m*15m*5m | 30m*15m*8m | 35m*18m*9m |
| Weight (Standard Configuration) | 18T | 22T | 34T | 15T | 32T | 35T | 49T |
| Energy Consumption (Standard Configuration) | 11kw/h | 13.5kw/h | 25kw/h | 31kw/h | 34.7kw/h | 61.5kw/h | 116kw/h |
| Working Method | Batch | Fully continuous | |||||
| Feeding Requirement | / | Size: ≤20mm; moisture: ≤15%; strong liquidity | |||||
| Structure | Horizontal rotation | Double barrel single hearth | Double barrel double hearth | ||||
| Speed | 0-2RPM | 1-9RPM | |||||
| Control Method | Control by buttons | PLC control | |||||
| Reactor Material | Q245R | Q245+310S | |||||
| Pressure | Micro negative pressure | ||||||
| Heating Material | Diesel, natural gas, heavy oil, biomas, etc. | ||||||
| Heating Method | Direct heating | ||||||
| Noise (dB) | ≤80 | ||||||
| Condenser | Circulating water cooling | ||||||
| Rotation Method | External gear rotation | ||||||
How to Make Coconut Shell Charcoal
Raw Material Pretreatment
Pyrolysis of Coconut Shell
Pyrolysis of coconut shells is the core step in making charcoal from coconut shell. In an oxygen-deficient environment, dry coconut shell raw materials undergo a pyrolysis reaction, with temperatures usually between 380°C and 450°C. This process triggers the removal of moisture, mixed biogas, and volatile matter. Strict control of temperature and atmosphere are key factors to ensure the quality of carbon production.
Combustible Gas Recovery
The reaction in the main furnace produces combustible gas. After dust removal and purification, it can be used as fuel to provide a heat source for the entire machine. Reduce the use of traditional fossil energy. In addition, waste gas that has no utilization value will be discharged through the exhaust dust removal system.
Charcoal Collection
The hot coconut charcoal produced by the reaction furnace needs to be cooled quickly and efficiently collected. Generally, the equipment adopts a water-cooled slag discharge system. This ensures that the charcoal cools quickly. Additionally, the process separates ash and impurities from the charcoal. This step is critical to the quality and purity of the final charcoal.
Emission Gas Treatment
Diverse Applications of Coconut Shell Charcoal
The charcoal from coconut shell charcoal making machine has many excellent properties. Therefore, it has a wide range of applications in a variety of different industrial and consumer goods sectors. Below are some common application areas.
Soil Additives
Enhance Soil Permeability
Enhance Soil Water Retention
Increase Soil Fertility
Adjust Soil Acidity&Alkalinity
Feed Additives
Improve Digestive Health
Adsorb Harmful Substances
Improve Feed Utilization
Promote Animal Growth
Carbon Sink
Sequester CO2 in Soil
Mitigate Climate Change
Promote Sustainable Development
Get Carbon Credits
Building Materials
Improve Concrete Properties
Promote Insulation Performance
Improve Humidity Regulation
Sequester CO2 in Building
Industrial Fuel
Wide Application Range
Sustainable Alternative Fuel
High Combustion Performance
Mitigate Emission Issue
BBQ Charcoal
Higher Calorific Value
Less Smoke&Ash
Better Cooking Flavor
Stable Burning
Hookah Charcoal
Impurity-Free Fuel
Less Smoke&Ash
Natural Smoking Flavor
Stable Burning
Coconut Shell Charcoal Briquette Machine: Option for Charcoal Molding
Coconut shell charcoal briquette machine turns raw charcoal into different shapes of charcoal, such as charcoal balls, charcoal sticks, charcoal bricks, charcoal cubes, etc. This machine is optional for the production line. Therefore, specific process plans can be formulated according to your actual needs. For example, if you want to produce hookah charcoal, you need this molding machine. The configuration diagram below can help you better understand the structure of the machine.
3 Things Customers Care Most About Coconut Shell Charcoal Machine
Before investing in a coconut shell charcoal making machine for sale, customers will have several issues they are most concerned about, including price, quality of coconut shell charcoal, and profitability of the project. For these concerns, Beston Group will give customers reassuring answers. The following is a detailed analysis of these issues.
Coconut Shell Charcoal Making Machine Price
The coconut shell charcoal machine price plays a crucial role in the initial investment of coconut shell recycling projects. Many factors affect the price, including processing capacity, degree of automation, main furnace material, component selection, etc. Beston Group provides a diverse product system to help customers find reasonable prices. Our products’s prices range from $30,500 to? If you want to get a more specific price, welcome to consult us.
Charcoal Quality of Coconut Shell Charcoal Making Machine
The charcoal yield rate has always been a key indicator of the quality of coconut shell charcoal. In fact, the charcoal yield will be slightly different due to factors such as coconut shell size, moisture, freshness, etc. In general, the charcoal yield rate of the coconut shell charcoal produced by Beston’s coconut shell biomass pyrolysis plant can reach about 80%. Not only that, the charcoal produced during the production process in coconut charcoal machine has low ash content and high calorific value. Below is a sample test report for your reference. We also provide material testing services, please contact us for further cooperation.
| Test Result | |
|---|---|
| Raw Material | Coconut Shell |
| Total Moisture (Mt%) | 9.1 |
| Analytical Moisture (Mad%) | 4.19 |
| Ash Content (Ad%) | 0.18 |
| Volatile Matter (Vd%) | 6.95 |
| Fixed Carbon (Fcad%) | 88.68 |
| Sulfur Content (St.d%) | 0.09 |
| High Calorific Value (kcal/kg) | 7277 |
| Low Calorific Value (kcal/kg) | 6724 |
| Note:
1. Except for moisture, data are measured on a dry basis; 2. Calorific value data are all measured by the new national standard calorimeter; 3. The above data are for reference only. |
|
Profitability of Coconut Shell Charcoal Production Project
There is no doubt about the sustainability of coconut shell charcoal production. Relatively speaking, the profitability of investing in a coconut shell processing machine has become a key issue. The following is the specific ROI analysis for your reference.
| Analysis of BST-30 Coconut Shell Charcoal Making Machine | ||||
|---|---|---|---|---|
| Material | Coconut Shell | 24MT/Day | RMB280/MT | / |
| Fuel | Natural Gas | 200M³/Day | RMB1.15/M³ | / |
| Electricity | 30KW/H | 24Hour | RMB0.53/KWH | / |
| Labor | 6 Person | 1 Day | RMB80/person/day | / |
| Charcoal | 30% Yield | 8MT | RMB2300/ton | / |
| Daily Input | ||||
| Items | Unit | Consumption | Unit price | Total |
| Coconut Shell | Ton | 24 | RMB280 | RMB6,720 |
| Natural Gas | M³ | 200 | RMB1.15 | RMB230 |
| Electricity | KWH | 240 | RMB0.53 | RMB127.20 |
| Labor | Person | 6 | RM80.00 | RMB480.00 |
| Depreciation | day | 1 | RM25.00 | RMB25.00 |
| Other Expenses | day | 1 | RMB21.00 | RMB21.00 |
| Total | RMB7,603.20 | |||
| Daily Output | ||||
| Items | Unit | Quantity | Unit price | Total |
| Charcoal | Ton | 8 | RMB2,300 | RMB18,400 |
| Total | RMB18,400 | |||
| Daily Profits | ||||
| Output – Input | RMB10,796.80 | |||
| Month Profits (25 working days) | RMB269,920 | |||
| Annual (10 Months) | RMB2,699,200 | |||
4 Technical Advantages of Beston Coconut Charcoal Making Machine
The technical team of Beston Group is devoted to the research and development of advanced technology. Therefore, our coconut shell charcoal making machine has mature technology. With continuous iterative updates, our technical level is at the forefront of the biochar machine industry.
Eco-Friendly Emission Control
Beston coconut charcoal making machine adopts a powerful dust removal system and exhaust gas treatment system to remove dust and particulate matter. Moreover, our high-end exhaust systems(optional) can meet EU emission standards.
Reliable Safety Design
The equipment ensures reliable operation of the equipment through a multi-level sealing structure. In a slightly negative-pressure operating environment, various explosion-proof devices ensure the safety of the equipment during operation.
Energy-Saving Production Process
The main furnace adopts a double-cylinder structure: the inner cylinder realizes material drying, and the outer cylinder realizes material pyrolysis. In addition, combustible gases from the reaction are reused in the coconut shell charcoal manufacturing process.
Intelligent Operation Method
PLC system controls variable frequency fans to guide pipeline gases. Failure of some electrical appliances will cause an alarm in the PLC electrical cabinet. In addition, the IOT system (optional) can monitor operating parameters in real-time.
5 Reasons Choose Beston Group as Coconut Charcoal Machine Manufacturer
The success of your coconut shell recycling project is inseparable from a trustworthy coconut shell charcoal machine manufacturer. Beston Group’s waste recycling solutions are favored by recyclers around the world. The following reasons will make you realize why Beston Group is the best choice.
Strong Company Strength
Strict Product Quality Control
Exquisite Manufacturing Process
Professional Technical Team
Integrated After-Sales Service
Beston Group Global Success Stories Showcase
Recycling waste coconut shells to produce charcoal has become a mainstream trend. Therefore, more and more customers are investing in coconut shell charcoal machinery. When it comes to choosing a reliable manufacturer, Beston Group should be the best choice. Our company has rich export experience. Moreover, we are at the forefront of the industry in terms of technology and services. Beston Group has become a partner with customers all over the world. We provide our customers with recycling solutions for wood processing waste, agricultural waste, food processing waste, etc. Here are some successful cases for your reference.
Join the Path to Sustainable Recycling with Beston Group
If you want to invest in a coconut shell charcoal making machine to process waste coconut shells, just choose Beston Group. With years of experience and expertise in the industry, Beston Group offers high-quality machines that efficiently convert waste coconut shells into valuable charcoal products. Moreover, Beston Group provides comprehensive after-sales service and support, including installation, training, and maintenance assistance. Our dedicated team of professionals ensures a smooth and hassle-free operation of the machine, maximizing your return on investment. If you want to learn more about our waste recycling projects, please feel free to check out our LinkedIn.
