Coconut shell charcoal making machine provides an integrated solution for coconut processing waste management. The machine uses efficient pyrolysis technology to reduce waste resources. In addition, coconut shell charcoal, the end product of pyrolysis, has a wide range of uses. All in all, coconut shell charcoal machines promote the development of the coconut processing industry in a sustainable direction.

Beston Coconut Shell Charcoal Making Machine

The Dilemma of Coconut Shell Disposal Worldwide

Globally, coconut is a major cash crop in many countries and regions, especially Indonesia, the Philippines, and India. With the coconut processing industry booming, approximately 50 million coconut husks are discarded every year. Nowadays, coconut shell processing encounters some difficulties.

Coconut Shell Treatment Problem-Negative Environmental Impact

Negative Environmental Impact

One of the traditional disposal methods is to burn coconut shells, which release harmful gases and particulate matter. Additionally, large accumulations of coconut husks may contribute to greenhouse gas emissions.

Coconut Shell Treatment Problem-Lack of Reduction Solutions

Lack of Reduction Solutions

Even with incineration and landfilling, the scale of processing coconut shells is very limited. Currently, there is an urgent need for advanced technology and equipment to handle large-scale coconut shell waste efficiently and economically.

Coconut Shell Treatment Problem-Low Resource Utilization

Low Resource Utilization

Coconut shell is rich in cellulose, hemicellulose, and lignin. It has a high recycling value. However, coconut shell is often considered waste, the potential recycling value is not exploited. This results in resource waste.

Superiority in Coconut Shell Charcoal Making Machine

To solve the problem of coconut shell reduction and resource utilization, Beston Group provides an advanced coconut shell charcoal maker machine. Through biomass pyrolysis technology, the machine can recycle coconut shells efficiently on a large scale. Meanwhile, the produced charcoal is used as a valuable resource in various industries.

  • Reduction: Organic substances such as coconut shell cellulose, hemicellulose, and lignin are decomposed into biomass charcoal and combustible gas through coconut charcoal making machine. Therefore, this achieves the complete decomposition of waste in its existing form. This significantly reduces the amount of waste.
  • Resource Utilization: Through pyrolysis, coconut shells are converted into coconut charcoal, a sustainable biofuel. It provides energy to various industries while reducing the use of traditional fossil fuels. In addition, the coconut shell charcoal produced by the machine is also a kind of biochar. Biochar plays an important role in the sustainable development of the atmospheric environment and soil environment.
Benefits-Of-Coconut-Shell-Pyrolysis

Parameters of Coconut Charcoal Making Machine Available for Sale

To meet the needs of different customers, Beston Group offers various types of coconut biochar production equipment. This kind of machine can be divided into batch, mobile, and continuous types. Each of them has the corresponding capacity to accommodate different scales of production. Below are the specific parameter models for your reference.

Skid-Mounted Type

Model: BST-05Pro

Skid-mounted design, occupy less space;
Convenient for transportation, save cost on shipping;
3-5 days to finish the intallation.

Batch Type

Model: BST-J12/BST-J18/BST-J40

Lower machine price, reduce overall cost;
No need crusher and dryer, reduce processing costs;
Small-scale production, reduce energy consumption

Fully Continuous Type

Model: BST-10/BST-30/BST-50

24 hours working continuously;
Large capacity, high-volume charcoal production;
PLC automated control, reduce labor costs;

ModelBST-J12BST-J18BST-J40BST-05 Pro (skid-mounted)BST-10BST-30BST-50
Input Capacity12m³/batch18m³/batch40m³/batch0.3-0.5m³/h2-4m³/h7-9m³/h10-15m³/h
Reactor Sizeφ1900mm*L4500mmφ1900mm*L6600mmφ2800mm*L7100mmφ830mm*L5500mmφ1300mm*L14051mmφ1700mm*L14180mmφ2000mm*L14260mm
Land for Equipment (L*W*H, Standard Configuration)9m*6m*6m12m*6m*7m15m*18m*7m10m*8m*3.9m29m*15m*5m30m*15m*8m35m*18m*9m
Weight (Standard Configuration)18T22T34T15T32T35T49T
Energy Consumption (Standard Configuration)11kw/h13.5kw/h25kw/h31kw/h34.7kw/h61.5kw/h116kw/h
Working MethodBatchFully continuous
Feeding Requirement/Size: ≤20mm; moisture: ≤15%; strong liquidity
StructureHorizontal rotationDouble barrel single hearthDouble barrel double hearth
Speed0-2RPM1-9RPM
Control MethodControl by buttonsPLC control
Reactor MaterialQ245RQ245+310S
PressureMicro negative pressure
Heating MaterialDiesel, natural gas, heavy oil, biomas, etc.
Heating MethodDirect heating
Noise (dB)≤80
CondenserCirculating water cooling
Rotation MethodExternal gear rotation

How to Make Coconut Shell Charcoal

01

Raw Material Pretreatment

First, the raw materials need to be preprocessed, including drying and crushing. Drying is to reduce the moisture content in the raw materials to improve the carbonization efficiency. The raw materials are then crushed into smaller particles or chunks for subsequent processing.
02

Pyrolysis of Coconut Shell

Pyrolysis of coconut shells is the core step in making charcoal from coconut shell. In an oxygen-deficient environment, dry coconut shell raw materials undergo a pyrolysis reaction, with temperatures usually between 380°C and 450°C. This process triggers the removal of moisture, mixed biogas, and volatile matter. Strict control of temperature and atmosphere are key factors to ensure the quality of carbon production.

03

Combustible Gas Recovery

The reaction in the main furnace produces combustible gas. After dust removal and purification, it can be used as fuel to provide a heat source for the entire machine. Reduce the use of traditional fossil energy. In addition, waste gas that has no utilization value will be discharged through the exhaust dust removal system.

04

Charcoal Collection

The hot coconut charcoal produced by the reaction furnace needs to be cooled quickly and efficiently collected. Generally, the equipment adopts a water-cooled slag discharge system. This ensures that the charcoal cools quickly. Additionally, the process separates ash and impurities from the charcoal. This step is critical to the quality and purity of the final charcoal.

05

Emission Gas Treatment

The exhaust gas enters the spray tower and cooling tower. After dust removal and cooling, it is discharged from the chimney. Beston Group also provides high-standard customized exhaust gas treatment systems.

Diverse Applications of Coconut Shell Charcoal

The charcoal from coconut shell charcoal making machine has many excellent properties. Therefore, it has a wide range of applications in a variety of different industrial and consumer goods sectors. Below are some common application areas.

Coconut Shell Charcoal Briquette Machine: Option for Charcoal Molding

Coconut shell charcoal briquette machine turns raw charcoal into different shapes of charcoal, such as charcoal balls, charcoal sticks, charcoal bricks, charcoal cubes, etc. This machine is optional for the production line. Therefore, specific process plans can be formulated according to your actual needs. For example, if you want to produce hookah charcoal, you need this molding machine. The configuration diagram below can help you better understand the structure of the machine.

Coconut Shell Charcoal Briquette Machine

3 Things Customers Care Most About Coconut Shell Charcoal Machine

Before investing in a coconut shell charcoal making machine for sale, customers will have several issues they are most concerned about, including price, quality of coconut shell charcoal, and profitability of the project. For these concerns, Beston Group will give customers reassuring answers. The following is a detailed analysis of these issues.

Coconut Shell Charcoal Making Machine Price

The coconut shell charcoal machine price plays a crucial role in the initial investment of coconut shell recycling projects. Many factors affect the price, including processing capacity, degree of automation, main furnace material, component selection, etc. Beston Group provides a diverse product system to help customers find reasonable prices. Our products’s prices range from $30,500 to? If you want to get a more specific price, welcome to consult us.

Coconut Shell Charcoal Machine with Reasonable Price

 

Charcoal Quality of Coconut Shell Charcoal Making Machine

The charcoal yield rate has always been a key indicator of the quality of coconut shell charcoal. In fact, the charcoal yield will be slightly different due to factors such as coconut shell size, moisture, freshness, etc. In general, the charcoal yield rate of the coconut shell charcoal produced by Beston’s coconut shell biomass pyrolysis plant can reach about 80%. Not only that, the charcoal produced during the production process in coconut charcoal machine has low ash content and high calorific value. Below is a sample test report for your reference. We also provide material testing services, please contact us for further cooperation.

Test Result
Raw Material Coconut Shell
Total Moisture (Mt%) 9.1
Analytical Moisture (Mad%) 4.19
Ash Content (Ad%) 0.18
Volatile Matter (Vd%) 6.95
Fixed Carbon (Fcad%) 88.68
Sulfur Content (St.d%) 0.09
High Calorific Value (kcal/kg) 7277
Low Calorific Value (kcal/kg) 6724
Note:

1. Except for moisture, data are measured on a dry basis;

2. Calorific value data are all measured by the new national standard calorimeter;

3. The above data are for reference only.

Profitability of Coconut Shell Charcoal Production Project

There is no doubt about the sustainability of coconut shell charcoal production. Relatively speaking, the profitability of investing in a coconut shell processing machine has become a key issue. The following is the specific ROI analysis for your reference.

Analysis of BST-30 Coconut Shell Charcoal Making Machine
Material Coconut Shell 24MT/Day RMB280/MT /
Fuel Natural Gas 200M³/Day RMB1.15/M³ /
Electricity 30KW/H 24Hour RMB0.53/KWH /
Labor 6 Person 1 Day RMB80/person/day /
Charcoal 30% Yield 8MT RMB2300/ton /
Daily Input
Items Unit Consumption Unit price Total
Coconut Shell Ton 24 RMB280 RMB6,720
Natural Gas 200 RMB1.15 RMB230
Electricity KWH 240 RMB0.53 RMB127.20
Labor Person 6 RM80.00 RMB480.00
Depreciation day 1 RM25.00 RMB25.00
Other Expenses day 1 RMB21.00 RMB21.00
Total RMB7,603.20
Daily Output
Items Unit Quantity Unit price Total
Charcoal Ton 8 RMB2,300 RMB18,400
Total RMB18,400
Daily Profits
Output – Input RMB10,796.80
Month Profits (25 working days) RMB269,920
Annual (10 Months) RMB2,699,200

4 Technical Advantages of Beston Coconut Charcoal Making Machine

The technical team of Beston Group is devoted to the research and development of advanced technology. Therefore, our coconut shell charcoal making machine has mature technology. With continuous iterative updates, our technical level is at the forefront of the biochar machine industry.

Eco-Friendly Emission Control

Beston coconut charcoal making machine adopts a powerful dust removal system and exhaust gas treatment system to remove dust and particulate matter. Moreover, our high-end exhaust systems(optional) can meet EU emission standards.

01

Reliable Safety Design

The equipment ensures reliable operation of the equipment through a multi-level sealing structure. In a slightly negative-pressure operating environment, various explosion-proof devices ensure the safety of the equipment during operation.

02

Energy-Saving Production Process

The main furnace adopts a double-cylinder structure: the inner cylinder realizes material drying, and the outer cylinder realizes material pyrolysis. In addition, combustible gases from the reaction are reused in the coconut shell charcoal manufacturing process.

03

Intelligent Operation Method

PLC system controls variable frequency fans to guide pipeline gases. Failure of some electrical appliances will cause an alarm in the PLC electrical cabinet. In addition, the IOT system (optional) can monitor operating parameters in real-time.

04
Coconut Shell Charcoal Making Machine with Advanced Technology

5 Reasons Choose Beston Group as Coconut Charcoal Machine Manufacturer

The success of your coconut shell recycling project is inseparable from a trustworthy coconut shell charcoal machine manufacturer. Beston Group’s waste recycling solutions are favored by recyclers around the world. The following reasons will make you realize why Beston Group is the best choice.

01

Strong Company Strength

Founded in 2013, Beston Group is a leader in the field of waste recycling in China. The factory covers an area of approximately 200,000 square meters. Our products sell well in more than 100 countries and rank among the top exporters. The company has more than 20 senior engineers with 10 years of experience, focusing on R&D and production.
02

Strict Product Quality Control

Strict and standard quality control procedures are in place throughout the entire process of raw material warehousing inspection, production inspection, airtight safety inspection, and delivery and installation inspection. To ensure the quality of the equipment, it must be inspected by the production department, quality inspection department, and design department before leaving the factory.
03

Exquisite Manufacturing Process

All machines are welded and manufactured using national standard steel, and the steel specifications are strictly controlled. All machined parts are made of CNC materials. The production process is carefully controlled from raw material cutting, frame welding, CNC machining, equipment assembly, fine grinding, and painting, to quality inspection and testing.
04

Professional Technical Team

In the early stages of the project, a professional technical team provides customers with customized process solutions. After the project is established, we also provide support such as layout diagram design, basic diagram design, PID diagram design, and 3D simulation diagram. In addition, machine installation/operation/maintenance can also be guided by the technical team on site.
05

Integrated After-Sales Service

A professional customer management team provides 24-hour online service. We also have a regular return visit mechanism to help customers answer their questions on time. Engineers can go directly to the site to perform troubleshooting. In addition, with the company’s product technology upgrades, Beston Group provides customers with free software upgrade services.

Beston Group Global Success Stories Showcase

Recycling waste coconut shells to produce charcoal has become a mainstream trend. Therefore, more and more customers are investing in coconut shell charcoal machinery. When it comes to choosing a reliable manufacturer, Beston Group should be the best choice. Our company has rich export experience. Moreover, we are at the forefront of the industry in terms of technology and services. Beston Group has become a partner with customers all over the world. We provide our customers with recycling solutions for wood processing waste, agricultural waste, food processing waste, etc. Here are some successful cases for your reference.

Join the Path to Sustainable Recycling with Beston Group

If you want to invest in a coconut shell charcoal making machine to process waste coconut shells, just choose Beston Group. With years of experience and expertise in the industry, Beston Group offers high-quality machines that efficiently convert waste coconut shells into valuable charcoal products. Moreover, Beston Group provides comprehensive after-sales service and support, including installation, training, and maintenance assistance. Our dedicated team of professionals ensures a smooth and hassle-free operation of the machine, maximizing your return on investment. If you want to learn more about our waste recycling projects, please feel free to check out our LinkedIn.

Contact Us

The following items will help you identify key information about your project, which will enable us to work on a competitive solution proposal.

Please specify your requirement by referring to the following aspects:

1- What kind of solution will meet your demand? (Key point)
2- What kind of material and expected end product are you planning to have?
3- When is the project supposed to be running? (Key info for A-Z project programming)
4- Budget for machinery purchasing? (Key info for right model)
5- Points that you really focus on. (Customized service from our project consultant)