Charcoal Making Machine
Charcoal making machine plays a key role in the waste resource recovery field in today’s world. It helps convert various organic wastes into a useful product: charcoal. The transformation of resources also provides important support for the diversified development of multiple industries. Charcoal making project is promising for investors pursuing sustainable development and environmental protection. It is expected to bring dual benefits of economic returns and environmental improvement.
What is Charcoal Making Machine?
Charcoal machine can convert biomass (such as wood, straw, nut shells, sawdust, etc.) into charcoal. This biomass pyrolysis machine heats biomass materials at high temperatures in a micro-oxygen environment. After this carbonization process, the biomass eventually becomes charcoal. Besides, the machine produce other by-products during the process, such as wood vinegar, tar, and combustible gases. These products have a wide range of uses. In addition to this, they also have good economic value. The machine can range in size from small-scale resource recycling to large-scale industrial production lines. This depends on production needs and available resources.
Charcoal Machine Provides Solutions for Multiple Industries
The versatility of the charcoal maker machine makes it valuable in addressing waste management, energy needs, and environmental concerns in various industries. Additionally, as sustainability and environmental consciousness continue to grow, the demand for the machine and the products it produces is likely to increase across multiple sectors. Here are some of the key industries that benefit from charcoal machines:
End Products of Charcoal Maker Machine
Generally, biomass charcoal machines produce a range of end products, each with diverse applications:
Industrial fuels, soil remediation agents, feed additives, metal smelting reducing agents, etc.
Soil conditioners, pesticides, cleaners, preservatives, etc.
Disinfectants, asphalt additives, wood protectants, chemical raw material, etc.
Recycled and used as a heat source.
Models & Parameter of Beston Charcoal Making Machine for Sale
In order to meet the charcoal making needs of different customers, Beston Group offers three types of machines. They are skid-mounted/batch/continuous machines for making charcoal.
Skid-mounted design, occupies less space;
Convenient for transportation, save cost on shipping;
3-5 days to finish the installation.
Lower machine price, reduce overall cost;
No need crusher and dryer, reduce processing costs;
Small-scale production, reduces energy consumption
Fully Continuous Type
24 hours working continuously;
Large capacity, high-volume charcoal production;
PLC automated control, reduces labor costs;
|Land for Equipment (L*W*H, Standard Configuration)||9m*6m*6m||12m*6m*7m||15m*18m*7m||10m*8m*3.9m||29m*15m*5m||30m*15m*8m||35m*18m*9m|
|Weight (Standard Configuration)||18T||22T||34T||15T||32T||35T||49T|
|Energy Consumption (Standard Configuration)||11kw/h||13.5kw/h||25kw/h||31kw/h||34.7kw/h||61.5kw/h||116kw/h|
|Working Method||Batch||Fully continuous|
|Feeding Requirement||/||Size: ≤20mm; moisture: ≤15%; strong liquidity|
|Structure||Horizontal rotation||Double barrel single hearth||Double barrel double hearth|
|Control Method||Control by buttons||Automatic control|
|Pressure||Micro negative pressure|
|Heating Material||Diesel, natural gas, heavy oil, biomass, etc.|
|Heating Method||Direct heating|
|Condenser||Circulating water cooling|
|Rotation Method||External gear rotation|
Components Composition of Charcoal Making Equipment
The machine consists of several parts. They play an important role in the charcoal production process. Beston’s machine is designed to produce charcoal efficiently.
The crusher is used to break down larger pieces of biomass feedstock into smaller particles before entering the reaction furnace. This helps improve the efficiency of the charcoal making process.
A dryer is used to reduce the moisture content in the biomass feedstock before the reaction begins. Lower moisture levels enhance the efficiency of the carbonization process and reduce energy consumption.
Charcoal Briquette Machine
The charcoal briquette machine is responsible for shaping the charcoal into specific forms, such as briquettes, depending on the intended use. This step is essential for producing uniform and market-ready products.
How to Produce Charcoal: Workflow of Charcoal Machine
Raw Material Pretreatment
First, the raw materials need to be preprocessed, including drying and crushing. Drying is to reduce the moisture content in the raw materials to improve the carbonization efficiency. The raw materials are then crushed into smaller particles or chunks for subsequent processing.
The pretreated raw materials are fed into the main furnace through a belt conveyor. In this process, the raw materials undergo a reaction in a carbonization furnace in a high-temperature and oxygen-deficient environment. At this time, the reaction temperature in the furnace reaches 450-600°C.
Combustible Gas Recovery
During the biomass carbonization process, the flue gas generated contains combustible gases. A flue gas cleaning system is used to remove contaminants from it, and then the combustible gases are collected and used as a heat source to heat the main furnace.
After the reaction is completed, the biomass charcoal is collected. The machine adopts three water-cooled slag discharging systems. This ensures the charcoal cools down quickly enough. Besides, this process helps reduce dust and particulate emissions in the exhaust.
Cutting-Edge Technology for Beston Charcoal Maker Machine
- Entire machine adopts a three-layer sealing design;
- Reaction area adopts new structure and high temperature resistant materials;
- Set pressure and temperature detection feedback in key components;
- Electrical fault triggers the alarm device in the PLC electrical cabinet.
- Intelligent control realizes frequency conversion adjustment;
- Make full use of hot flue gas to dry materials;
- Double-layer heating structure improves heat utilization;
- 3-5 days of continuous operation reduces energy consumption.
- Dust removal system uses activated carbon and ceramic ring adsorption;
- Waste water adopts three-stage sedimentation technology;
- Multi-channel dust removal devices treat flue gas, making emission cleaner;
- Machine realizes automatic water-cooling and slag discharging without dust generation.
Certification&Qualification of Beston Group
Beston Group Provides Comprehensive Technical Support
If you need technical assistance during your project, Beston Group is here to help. We provide customers with layout drawings, foundation drawings, wiring diagrams, installation drawings, etc. In addition, Beston Group will guide customers to do civil construction in advance to ensure that it can be put into production in a shorter time.
Profit Analysis of Beston Charcoal Making Machine
Beston charcoal making machine continues to generate profits for customers in many countries. Biomass for charcoal production is readily available, which reduces feedstock costs. In addition, the machine adopts energy-saving technology to reduce power consumption during the production process. To illustrate this point, let’s take a look at the specifics of return on investment (ROI) using the example of a BST-50 model in the Middle East. If you seek a comprehensive analysis report, please provide your contact information and Beston will respond promptly.
|Return on Investment of BST-50 Palm shell carbonization project in Indonesia|
|Project name||BST-50 Palm Shell carbonization|
|Introduction||According to the market data of Indonesia, the estimated ROI report, the various expenses are as follows:|
|Item||Details||Unit||Unit price/USD||Quantity||Amount/USD||Total amount||Remark|
|Equipment||BST-50 with dryer||Set||297860.00||1.00||297860.00|
|Transportation||From China to Jakarta||Set||12000.00||1.00||12000.00|
|From Jakarta Port to Site||Set||8000.00||1.00||8000.00||“HS Code is 8419899090
Need to reconfirm in local “
|Installation||Beston technician’s salary||Day||150.00||60.00||9000.00|
|Round -trip airtickets||Ea||3000.00||1.00||3000.00|
|Local welder||Day||15.00||60.00||900.00||2 welders are needed|
|Local plumber||Day||15.00||60.00||900.00||2 plumbers are needed|
|Local electrician||Day||15.00||60.00||900.00||2 electricians are needed|
|Local labor||Day||10.00||60.00||600.00||4 labors are needed|
|Crane forklift etc.||Day||30.00||40.00||1200.00|
|Materials||Installation materials ready||Set||1000.00||1.00||1000.00||Foundation, pipe, etc.|
|License||Ea||1000.00||1.00||1000.00||Environmental, firefighting, etc.|
|Operating Cost||Raw materials||palm shell||Ton||70.97||120.00||8516.13|
|End Products Price||Biochar||30%||Ton||392.9032258||40||15716.13||30% of input|
|Monthly Income||Working day||Day||25||US$140,021.74|
Beston Charcoal Making Projects Extend Across the Global
Beston charcoal making projects span the globe. We establish long-term cooperative relationships with customers in various regions of the world. We have been committed to providing sustainable solutions for charcoal production in different countries. At the same time, we are also exploring more areas to create green profit opportunities for customers in more industries. Here are some successful cases for your reference. You can view more of the latest news from Beston Group on LinkedIn.
Moisture: The moisture of raw materials needs to be controlled below 15%. When the moisture content of the material is greater than 15%, a dryer is required.
Discharge temperature: After discharging through the water-cooled system, the temperature of the finished product will be controlled below 30 degrees.
Note: During the carbonization reaction of biomass, the higher the temperature, the higher the quality of the finished charcoal.
Molding equipment components: buffer silo/twin-shaft mixer/screw conveyor/wheel mill/adhesive feeder/forming machine
Each ton of material with water content below 10% can obtain finished carbon 280kg – 310kg. After removing the water, it is basically maintained at 3:1. Material size, moisture content, reaction temperature, reaction time, etc. will affect the carbon yield.