Beston biomass carbonization machine uses pyrolysis technology to recycle waste biomass. Finally you can get biochar, wood vinegar and tar. We can get rich waste biomass at a low cost, while the final products are very valuable, so biomass carbonization is a profitable business.
What’s the Biomass Carbonization Process?
First you need to prepare enough waste biomass, at least 3 to 5 tons. Basically, all kinds of agricultural wastes can be used for carbonization, such as waste rice husks, corn stalks, cotton sticks, coconut shells, coffee shells, peanut shells, waste bagasse etc. In order to ensure the quality of the obtained charcoal, you need to control the moisture content of the raw material not to exceed 15% and the size to be less than 2cm. (Beston offers a drying machine and crusher machine to manage your raw material)
An automatic belt conveyor can help you save time and effort for feeding. And the raw materials will be put into the carbonization furnace automatically. After about 15-25 minutes of carbonization without oxygen at high temperatures, the waste biomass will be resolved into biochar and other products.
The syngas from the carbonization process will pass through dust-removal systems before being discharged. Beston assures that the resulting emissions will not harm the environment.
Products like biochar will be discharged after water-cooling. Besides, you can also collect tar and wood vinegar for more profits.
How Do Customers Use Products?
There are few methods to manage waste biomass, but carbonization can realize the maximum effect of biomass (liquid and solid energy production), and the whole process is harmless.
You can get biochar, wood vinegar, tar and syngas. They all have wide applications and high value.
| End Products | Applications |
| Biomass Charcoal | 1.Fuel for cooking, barbecue or industrial use, which has higher calorific value 2.Deodorizer and purifier to purify water and air 3.Materials for making activated carbon 4.Making carbon-based fertilizer to improve soil quality |
| Wood Vinegar | Used in food preservative, medicinal sterilization, and anti-inflammatory or the treatment of skin disease |
| Tar | 1.Preserving wooden products against rot 2.Used in waterproof materials 3.To produce oil paint or as assistant materials for producing ships |
| Combustible Gas | Fuel to heat the charcoal furnace to save your cost |
How to Choose Beston Biomass Carbonization Plant?
Batch or Continuous
Batch biomass carbonization machine is small and easy to operate. You need to let the machine cool down before next production. It also has low requirements in the production site.
Fully continuous biochar maker for sale can work continuously, which reduces the carbonization residence time. From the industrial need’s point of view, this machine is more suitable.
Your Requirements on Capacity
Beston offers biomass carbonization machines with different capacities. You can choose according to your needs. Besides, you can contact Beston to customize this machine. Beston designers will give you a satisfying solution.
| Model | BST-J12 | BST-J18 | BST-J40 | BST-05 Pro (skid-mounted) | BST-10 | BST-30 | BST-50 |
| Input Capacity | 12m³/batch | 18m³/batch | 40m³/batch | 0.3-0.5m³/h | 2-4m³/h | 7-9m³/h | 10-15m³/h |
| Reactor Size | φ1900mm*L4500mm | φ1900mm*L6600mm | φ2800mm*L7100mm | φ830mm*L5500mm | φ1300mm*L14051mm | φ1700mm*L14180mm | φ2000mm*L14260mm |
| Land for Equipment (L*W*H, Standard Configuration) | 9m*6m*6m | 12m*6m*7m | 15m*18m*7m | 10m*8m*3.9m | 29m*15m*5m | 30m*15m*8m | 35m*18m*9m |
| Weight (Standard Configuration) | 18T | 22T | 34T | 15T | 32T | 35T | 49T |
| Energy Consumption (Standard Configuration) | 11kw/h | 13.5kw/h | 25kw/h | 31kw/h | 34.7kw/h | 61.5kw/h | 116kw/h |
| Working Method | Batch | Fully continuous | |||||
| Feeding Requirement | / | Size: ≤20mm; moisture: ≤15%; strong liquidity | |||||
| Structure | Horizontal rotation | Double barrel single hearth | Double barrel double hearth | ||||
| Speed | 0-2RPM | 1-9RPM | |||||
| Control Method | Control by buttons | PLC control | |||||
| Reactor Material | Q245R | Q245+310S | |||||
| Pressure | Micro negative pressure | ||||||
| Heating Material | Diesel, natural gas, heavy oil, biomas, etc. | ||||||
| Heating Method | Direct heating | ||||||
| Noise (dB) | ≤80 | ||||||
| Condenser | Circulating water cooling | ||||||
| Rotation Method | External gear rotation | ||||||
Beston Biomass Carbonization Machine to the World
Since there is a large amount of biomass that needs to be solved urgently around the world, biomass pyrolysis equipment for sale is in great demand and widely used. Beston biomass charcoal machines have been successfully installed in more than 50 countries and regions. Besides, Beston has divided 5 sales teams that are specialized in different parts of the world, which almost covers all over the world. If you want to know more information locally, please contact Beston now.
Why Do So Many Customers Choose Beston Carbonization Machine?
Easy to Use
Beston biomass carbonization machine uses PLC control. You can control the whole carbonization system more precisely and more easily. PLC is connected with 4-6 temperature and pressure monitoring points, you can get data intuitively and ensure production safety.
Security Guarantees
- The feeding system is fully enclosed to prevent pressure leakage;
- The PLC electric cabinet has an alarm device. If the temperature or pressure is abnormal, or the electrical part fails, the alarm will sound;
- The combustible gas pipeline is provided with an explosion-proof water seal;
- Three sealing points make the airtightness of the equipment safer and more reliable.
High Biochar Yield
Take sawdust as an example. When the sawdust moisture is 10%, the charcoal yield is about 1:3 (biochar: sawdust). Plus other products like wood vinegar and tar, this business is highly profitable! The biochar has many applications in agriculture, industry, even the catering industry.
One-stop Service
You don’t need to worry about the manufacturing and shipment, Beston offers one-stop solution including all procedures. From consulting to solution customization, manufacturing and shipment, these can all be finished in Beston. This procedure saves your time and effort greatly. See more details on Facebook.
Conclusion
Beston Group has been engaged in the export of biomass charcoal machines for about 10 years, and we have professional team support. Contact Beston to start a waste-to-value business. You will have our full support!
