Biochar reactor for sale provides a place for the conversion of biomass to biochar. This is one of the most important tools in biochar production. It’s safe and profitable to invest in Beston biochar reactor due to its superior design. If you’re interested in purchasing a biochar reactor, there are several factors to consider.
Functions of Biochar Reactor for Sale
To Process Raw Materials – Waste Recycling
Biochar reactor is able to recycle many kinds of wastes, include agricultural waste, forestry waste and other municipal wastes. During the past years, Beston Group accumulates rich experience on using carbonization furnace to manage different kinds of raw materials. Common raw materials are:
- Agricultural waste: rice husk, wheat straw, jute stick, cotton stick, palm kernel shell, coconut shell, fruit husk, sugarcane bagasse, sorghum sticks and so on.
- Forestry waste: bamboo, sawdust, wood chips and other leaves, barks, pieces of the trunk, and branches.
- Municipal waste: sewage sludge and other household waste.
To Produce Biochar – Generate Profits
Making biochar is another important function of biochar reactor. Nowadays, many investors purchase biochar to participate in carbon sink and carbon credits. Besides, biochar has many
- Biochar briquettes: after pressing the finished biochar into carbon blocks, customers can sell them as barbecue charcoal, shisha charcoal, etc. It is worth noting that if you want to make such products, it is best to use waste fruit wood as a raw material. Beston supplies charcoal briquetting machine;
- Soil amendment: biochar can be applied to soil to improve its fertility, water-holding capacity, and structure. Biochar can also reduce nutrient leaching, increase soil pH, and promote the growth of beneficial microorganisms.
- Industrial fuel: due to high calorific value and low emission, biochar is widely used as industrial fuel in many factories, include cement plants, ceramic plants, steel plants, powder plants, textile plants…;
- Carbon sequestration: biochar can be used to sequester carbon in soil, helping to mitigate climate change by removing carbon from the atmosphere and storing it in a stable form in the soil;
How is Biochar Produced in Beston Biochar Reactor?
The external and internal moisture of the raw material will evaporate according to the heat provided by the outside, and the shape of the raw material will not change at this time.
Pre-heating Raw Materials (0-150 °C)
The biomass materials need to be shredded to less than 2cm by crusher and dried with moisture ＜15%. (If the natural material is in line with these 2 requirements, you don’t need crusher and dryer.)
Pre-heating the biochar machine 1-1.5h by your own fuel, LPG, Natural gas or Diesel. The high-temperature exhaust gas will be recycled to dryer for drying materials.
Pyrolysis (150-300 °C)
The raw materials begin to undergo decomposition reactions, releasing gases. The chemical composition of the raw materials began to change, different raw materials began to pyrolyze at different temperatures.
In this stage, a large amount of volatile substances are precipitated from the raw materials. The material gradually softens and melts to form a colloid in which gas, liquid and solid coexist, and then transforms into semi-coke, needle semi-coke or block semi-coke.
Through the process of flow, condensation and solidification.
Carbonization (300-600 °)
Raw materials will be transferred to inner charcoal kiln, and it takes about 20 min to get biochar. During the carbonization process, there is biogas generated and delivered to hydro-seal to be cleaned and return back to reactor combustion chamber for heating as substitute fuel. In this way, it can save your much fuel cost. The excess biogas will be burned out in waste gas combustion chamber.
Discharge
Final biochar will be discharged safely by water cooling auto screw discharger.
Target Customers of Biochar Reactor for Sale
As the main functions mentioned above, Beston biochar reactor for sale is suitable for investors who want to recycle waste and produce biochar. Target customers of biochar reactors may include:
Farmers
Farmers who are troubled by agricultural waste can utilize biochar reactors to efficiently address agricultural waste. Or farmers who want to use biochar to improve their soil can consider investing in a charcoal making machine to achieve their own goals. General, farmers have the most direct access to raw materials and use of biochar.
Waste Management Company
Waste management companies continue to contribute to the improvement of the global environment. At this time, investing in a biochar reactor is a good choice, because it is suitable for a variety of raw materials, and it also provides the possibility for waste management companies to expand their business scope.
Research Institutions
Research institutions may be interested in investing in biochar reactors to conduct experiments and studies on the properties and potential applications of biochar. They can use biochar reactors to produce biochar for their research purposes and potentially develop new technologies and applications for biochar.
Carbon Offset Companies
Carbon offset companies are interested in investing in projects that can help reduce greenhouse gas emissions. Biochar is an effective carbon sequestration tool that can capture carbon dioxide from the atmosphere and store it in the soil for long periods of time. Investing in biochar reactors can be a way for carbon offset companies to achieve their emission reduction goals.
Different Types of Beston Biochar Reactor for Sale
As a world-famous biochar machine manufacturer, Beston Group provides biochar reactors for sale with different types and capacities. Below is key parameter of each biochar reactor. Didn’t find your ideal biochar reactor? Don’t worry, just tell you requirements to Beston. We’ll offer a customized biochar production unit for you.
| Model | BST-J12 | BST-J18 | BST-J40 | BST-05 Pro (skid-mounted) | BST-10 | BST-30 | BST-50 |
| Input Capacity | 12m³/batch | 18m³/batch | 40m³/batch | 0.3-0.5m³/h | 2-4m³/h | 7-9m³/h | 10-15m³/h |
| Reactor Size | φ1900mm*L4500mm | φ1900mm*L6600mm | φ2800mm*L7100mm | φ830mm*L5500mm | φ1300mm*L14051mm | φ1700mm*L14180mm | φ2000mm*L14260mm |
| Land for Equipment (L*W*H, Standard Configuration) | 9m*6m*6m | 12m*6m*7m | 15m*18m*7m | 10m*8m*3.9m | 29m*15m*5m | 30m*15m*8m | 35m*18m*9m |
| Weight (Standard Configuration) | 18T | 22T | 34T | 15T | 32T | 35T | 49T |
| Energy Consumption (Standard Configuration) | 11kw/h | 13.5kw/h | 25kw/h | 31kw/h | 34.7kw/h | 61.5kw/h | 116kw/h |
| Working Method | Batch | Fully continuous | |||||
| Feeding Requirement | / | Size: ≤20mm; moisture: ≤15%; strong liquidity | |||||
| Structure | Horizontal rotation | Double barrel single hearth | Double barrel double hearth | ||||
| Speed | 0-2RPM | 1-9RPM | |||||
| Control Method | Control by buttons | PLC control | |||||
| Reactor Material | Q245R | Q245+310S | |||||
| Pressure | Micro negative pressure | ||||||
| Heating Material | Diesel, natural gas, heavy oil, biomas, etc. | ||||||
| Heating Method | Direct heating | ||||||
| Noise (dB) | ≤80 | ||||||
| Condenser | Circulating water cooling | ||||||
| Rotation Method | External gear rotation | ||||||
Skid-mounted Biochar Reactor for Sale
Skid-mounted biochar reactor is a modular design. The biggest feature of this type is its cheap price (lowest reactor price, transportation price, installation cost). And it’s well designed with all the functions and features of the other models. Skid-mounted charcoal making machine is the first choice for customers who have a low budget or purchase biochar reactors for the first time.
Batch Biochar Reactor for Sale
Batch biochar reactor means that after each production, wait for the reactor to cool down completely before starting the next production.This type of reacor has low requirement on the size of raw material. Due to the good working habit and low working intense, batch biochar reactor has longer service life.
Continuous Biochar Reactor for Sale
The fully continuous biochar reactor works more efficiently and can provide a cleaner and tidy working environment. This way of working is more automated and easy to operate, which can save labor costs to a certain extent.
Compare Beston Biochar Reactor for Sale and Traditional Biochar Reactor
Higher Automation Level
Beston charcoal production equipment is highly automated, with computerized controls for regulating temperature, pressure, and other process parameters. Traditional biochar reactors, on the other hand, rely on manual control and monitoring, which can be less precise and more labor-intensive.
Larger Production Scale
Beston biochar reactor for sale is designed to be highly efficient, with advanced heat recovery systems and optimized process conditions that maximize the conversion of biomass into biochar. Traditional biochar reactors are often less efficient, with lower conversion rates and higher energy consumption.
More Environmentally-friendly
Beston biochar reactor for sale is designed to minimize emissions of greenhouse gases and other pollutants, making it a more environmentally friendly option for producing biochar. Traditional biochar reactors may emit pollutants such as particulate matter, volatile organic compounds, and greenhouse gases.
Safer
Beston biochar reactor adopts the latest soft seal material, which can seal out the air. Moreover, Beston designers have designed multiple explosion-proof points and observation points, and operators can master various parameters in the production process on the PLC control cabinet. This is an important factor that helps to reduce the risk of operator error and improve process safety. If you’re interested in more information about biochar business, please follow Beston Instagram account.
How Much Does a Biochar Machine Cost?
The price of Beston biochar machine is as low as $30,500. While the detailed cost may vary depending on the specific model and configuration of the machine, as well as factors such as the production capacity, the type of biomass being used, and local market conditions.
In addition to the cost of the machine itself, there may be additional costs associated with the installation, operation, and maintenance of the machine. These costs can include costs for site preparation, utility connections, labor, and ongoing maintenance and repair.
ROI of Beston Biochar Reactor
When evaluating the cost of a Beston biochar machine, we believe that you are more concerned with the potential return on investment brought by the biochar reactor. It is recommended to contact Beston directly for a quote and more specific information on the cost of their biochar machines. Here is an analysis of the economic benefits of BST-50 wood to charcoal machine in the Middle East region for your reference.
| Project name | 5TPH wood chips carbonization | |||||||
| Introduction | According to the market data of Middle east region, the estimated ROI report, the various expenses are as follows: | |||||||
| Fixed Investment Cost | Item | Details | Unit | Unit price/USD | Quantity | Amount/USD | Total amount | Remark |
| Equipment | BST-50 | Set | 250,000 | 1 | 250,000 | / | ||
| Transportation | From China to Destination Port | Set | 90,000 | 1 | 90,000 | / | ||
| From Port to Site | Set | 5,800 | 1 | 5,800 | / | |||
| Customs tax | 0.15 | Set | 37,500 | 1 | 37,500 | / | ||
| Installation | Beston technician's salary | Day | 100 | 50 | 5,000 | / | ||
| Round -trip airtickets | Ea | 2,420 | 2 | 4,840 | / | |||
| Visa | Ea | 350 | 1 | 350 | / | |||
| Local welder | Day | 65 | 100 | 6,500 | Two welders are needed | |||
| Local plumber | Day | 65 | 20 | 1,300 | / | |||
| Local labor | Day | 16.8 | 50 | 840 | / | |||
| Crane forklift etc. | Day | 80 | 30 | 2,400 | / | |||
| Materials | Installation materials ready | Set | 3,500 | 1 | 3,500 | Foundation, pipe, etc. | ||
| License | / | Ea | 2,000 | 1 | 2,000 | Environmental, firefighting, etc. | ||
| Workshop | 500 | ㎡ | 160 | 500 | 80,000 | / | ||
| $490,030 | / | |||||||
| Operating Cost | Raw materials | Wood chips | Ton | 100 | 120 | 12000 | / | |
| Water | / | m³ | 1.76 | 3 | 5.28 | / | ||
| Electricity | / | KWH | 0.11 | 2922 | 321.42 | / | ||
| Fuel | Natural gas | Liter | 7.25 | 270 | 1,957.5 | / | ||
| Labor | / | People | 16.8 | 4 | 67.2 | / | ||
| Maintenance | / | Day | 85 | 1 | 85 | / | ||
| Depreciation | 8 years | Day | 209.3 | 1 | 209.3 | / | ||
| Tax | 0.05 | 0 | / | |||||
| $14,645.7 | / | |||||||
| End Products Price | Biochar | 0.3 | Ton | 680 | 36 | 24,480 | 30% of input | |
| Wood vinegar | 0.08 | Ton | 1,280 | 9.6 | 12,288 | 8% of input | ||
| Tar oil | 0.02 | Ton | 450 | 2.4 | 1,080 | 2% of input | ||
| $37,848 | / | |||||||
| Daily Income | $23,202.3 | / | ||||||
| Monthly Income | Working day | Day | 25 | $580,057.5 | / | |||
| Yearly Income | Working day | Day | 300 | $6,960,690 | / | |||
Is it Expensive to Produce Biochar?
It is NOT EXPENSIVE to produce biochar. Because the raw materials you use are likely to be available at low prices or even free. In addition, the maintenance cost of the Beston reactor is very low, because its error rate is very low. As your biochar production experience continues to improve, the cost of producing biochar is likely to decrease over time.
Advantages of Biochar Reactor Business
Biochar is becoming an increasingly popular soil amendment for sustainable agriculture and carbon sequestration. As a result, the demand for high-quality biochar is expected to grow in the coming years, providing an excellent opportunity for investors.
The production of biochar can be profitable for investors, particularly if they can keep their production costs low and sell their product at a competitive price. With careful planning, a biochar making business can generate steady revenue and profits over time.
Biochar production can have a positive impact on the environment by sequestering carbon in the soil, improving soil health, and reducing greenhouse gas emissions. As a result, investing in a charcoal making business can align with an investor’s environmental and social values.
Some governments offer incentives for businesses that produce biochar or other sustainable products. By taking advantage of these incentives, investors can potentially reduce their costs and increase their profits. This also proves that biochar reactor is a sustainable investment.
Recent Cases About Beston Biochar Reactors for Sale
Beston Group is a company that specializes in the design, manufacture, and sale of biochar reactors. We offer a range of biochar reactors for sale from mobile biochar units for home gardeners to large commercial units for the agriculture and forestry industries. Their biochar reactors are known for their quality, efficiency, and ease of use, making them a popular choice among biochar producers around the world.
Beston’s Support for Your Biochar Reactor
Customized Solution
Beston one-to-one solution managers are professional and experienced. They start from customers’ needs and combine self resources to customize biochar making solution for you. Leave a message on this web page and try now.
Technical Support
Beston online engineers provide 24-hour support. More than 20 senior engineers with 10 years of industry experience to do the production research and development to ensure you can enjoy professional technical support.
After-sales Service
The delivery team will update you with the latest production and delivery status of biochar reactors every week. You can choose online installation guidance or ask engineers to install on site. Thanks to the gradually improving epidemic situation, Beston team will regularly return to customers.
Certifications
The technology and quality of Beston biochar reactors are recognized by authority agencies. The certifications are important to guarantee the quality or performance. Besides, Beston has a strong ability to innovate new technologies. We have more than a dozen patent certificates.
Tips When Choosing A Biochar Reactor for Sale
If you’re interested in starting a biochar making business for investors, here are some steps you can take:
Before investing in any business, it’s essential to understand the market. Research the demand for biochar in your area and identify potential customers. This will help you determine the size of the market and the potential profitability of your business.
Once you have identified the market opportunity, create a business plan that outlines your objectives, target market, pricing strategy, marketing plan, and financial projections. This will help you stay on track and measure your progress over time.
To start a biochar making business, you will need to secure funding. This can be done through traditional financing options like bank loans or by finding investors who are interested in supporting your business.
The key to producing high-quality biochar is to source high-quality raw materials. You will need to identify local sources of biomass such as wood chips, sawdust, or agricultural waste.
You will need to build or purchase a production facility to produce biochar. This can range from a small-scale operation to a large commercial facility depending on the size of your business.
Once your production facility is operational, you can begin producing biochar and marketing it to potential customers. This can include farmers, gardeners, landscapers, and other businesses that require soil amendments.
Starting a biochar making business can be a lucrative investment opportunity, especially as more people become aware of the benefits of sustainable agriculture and carbon sequestration. However, like any business, it requires careful planning, hard work, and a commitment to sustainability and environmental stewardship.
