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Biochar Pyrolysis Equipment

Biochar pyrolysis equipment is one of the best methods to recycle biomass. Now many customers from all over the world invest in Beston biochar pyrolysis machine. Pyrolysis is an important utilization form of biomass energy.

Beston Biochar Pyrolysis Equipment for Sale - Environmentally-friendly
Beston Biochar Pyrolysis Equipment for Sale

What Kind of Biochar Can be Used in Pyrolysis?

Almost all kinds of fiber-rich biomass can be used for pyrolysis!

Common materials are rice husk, straw, coconut shells, palm shells, wood, sawdust, jute stick, bamboo, sugarcane bagasse and so on.

Besides waste biomass, other solid waste like sewage sludge, household waste, medical waste, etc. Can be used to make charcoal!

Rice Husk
Rice Husk
Sawdust
Sawdust
Straw
Straw
Coconut Shell
Coconut Shell
Coffee Shell
Coffee Shell

What Can You Get From Biomass Pyrolysis?

After pyrolysis, you can get valuable products including biochar, wood vinegar and tar.

The EU recognizes biochar as a valid technology for long-term carbon storage in soils. So the use of biochar as a soil amendment is a promising agricultural practice. Besides, wood vinegar and tar also contribute a lot to agriculture and other industries. Here we introduce a few applications of the final products of biomass pyrolysis.

Biochar Briquette
Biochar
Wood Vinegar
Wood Vinegar
Tar
Tar

End ProductsApplications
Biomass Charcoal1.Fuel for cooking, barbecue or industrial use, which has higher calorific value
2.Deodorizer and purifier to purify water and air
3.Materials for making activated carbon
4.Making carbon-based fertilizer to improve soil quality
Wood VinegarUsed in food preservative, medicinal sterilization, and anti-inflammatory or the treatment of skin disease
Tar1.Preserving wooden products against rot
2.Used in waterproof materials
3.To produce oil paint or as assistant materials for producing ships
Combustible GasFuel to heat the charcoal furnace to save your cost

What’s the Biochar Pyrolysis Process?

To get biochar with better quality. The moisture content of raw materials should be controlled below 15%. Then it comes to the first step – drying.

Beston biochar furnace is duoble-layer design. When the temprature reaches about 150°C, excess water will be evaporated. At this stage, the chemical composition of the material does not change.

When the temorature reaches about 150°C-300°C, the pyrolysis reaction of the material is obvious, and the chemical composition begins to change. Unstable costs such as hemicellulose are decomposed into CO2, CO and a small amount of acetic acid.

When the tenprature reaches about 300°C-600°C, Materials undergo various complex physical and chemical reactions. This is the main stage of charcoal production. The liquids produced in this stage are acetic acid, tar and ethanol, and the gases produced are CO2, CO, CH4, H2, etc.

The temperature continues to increase at this stage, which is to discharge the volatile substances remaining in the charcoal and increase the fixed carbon content in the charcoal.


Beston Biochar Pyrolysis Equipment for Sale

To meet the different needs of customers, Beston offers biomass pyrolysis plants for sale with different capacities and working methods. This information is enough to get you thinking how to build a biochar pyrolysis factory. You can also contact Beston to customize your biomass pyrolysis solution!

ModelBST-J12BST-J18BST-J40BST-05 Pro (skid-mounted)BST-10BST-30BST-50
Input Capacity12m³/h/batch18m³/h/batch40m³/h/batch0.3-0.5m³/h (300kg/h)2-4m³/h (1000kg/h)7-9m³/h (3000kg/h)10-15m³/h (5000kg/h)
Reactor Sizeφ1900mm*L4500mmφ1900mm*L6600mmφ2800mm*L7100mmφ830mm*L5500mmφ1300mm*L14051mmφ1700mm*L14180mmφ2000mm*L14260mm
Land for Equipment (L*W*H, Standard Configuration)9m*6m*6m12m*6m*7m15m*18m*7m10m*8m*3.9m29m*15m*5m30m*15m*8m35m*18m*9m
Weight (Standard Configuration)18T22T34T15T32T35T49T
Energy Consumption (Standard Configuration)11kw/h13.5kw/h25kw/h31kw/h34.7kw/h61.5kw/h116kw/h
Working MethodBatchFully continuous
Feeding Requirement/Size: ≤20mm; moisture: ≤15%; strong liquidity
StructureHorizontal rotationDouble barrel single hearthDouble barrel double hearth
Speed0-2RPM1-9RPM
Control MethodControl by buttonsAutomatic control
Reactor MaterialQ245RQ245+310S
PressureMicro negative pressure
Heating MaterialDiesel, natural gas, heavy oil, biomas, etc.
Heating MethodDirect heating
Noise (dB)≤80
CondenserCirculating water cooling
Rotation MethodExternal gear rotation

Batch Biomass Pyrolysis Equipment

Batch biomass pyrolysis equipment means that you need to wait for the equipment to cool down before starting the next one. If you want to change the raw materials for pyrolysis, you can address this variation when the next transition. What’s more, batch production can help you improve charcoal quality and reduce waste.  Get more infomation from LinkedIn.

Continuous Biomass Pyrolysis Equipment

Continuous biomass pyrolysis equipment realizes continuous production without waiting or interruption. The output of continuous biomass pyrolysis equipment is generally larger. As a result, there is automatic control of time and the direct labor content is reduced. You can get quick return with this machine.

How Much Biochar Can I Get?

Beston biochar pyrolysis plant has a standard set of workflows and has achieved optimal performance through many experiments. Taking wood chips, rice husks or crushed coconut shells as an example, about 280kg-310kg of biochar can be precipitated per ton of raw materials with a moisture content of less than 10%. After removing the water, the biochar yield can be basically maintained at 3:1.

Charcoal making equipment can handle many and complex raw materials. For more precise figures, you can contact Beston and send samples. We have prototypes specially designed to test carbon yields for customers.

Test Report of Biochar Pyrolysis Equipment
Test Report of Sawdust to Biochar

Beston Biochar Pyrolysis Equipment to the World

Beston Group has about 10 years of export experience. And there are customers from more than 50 countries and regions to successfully carry out biochar pyrolysis projects cooperated with Beston. They use this machine to manage different raw materials in different places. Because of this environmentally friendly project, some of our customers even gained government subsidies! With high-quality equipment and one-stop service, Beston Group has accumulated a good reputation in the international market.

Why So Many Customers Choose Beston?

Professional Teams

There are 8 main department in Beston Group, including Product R&D Department, Marketing Department, Sales Department, Finance Department, Shipping Department, After-Sales Department, Quality Management Committee and facotry base. Take sales team for example, they’re all experienced and knowledgeable. To better serve our customers, they can be online 7*24 hours.

High Quality Products

The quality of Beston products is not only reflected in the high carbon yield and long service life, but also in the application of the latest technology developed by us. Beston products have passed ISO international certification, and each biochar pyrolysis equipment has passed the certification of the quality management department system. You can buy our products with confidence.

Worry-free After-sales Service

After-sales service is a factor that many customers care about. Beston provides customers with worry-free after-sales service, including production, delivery, transportation, installation, and more. No matter what problem you encounter, our after-sales team will solve it for you in time. They have relevant mechanical certificates and are proficient in many languages.

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Please specify your requirement by referring to the following aspects:

1- What kind of solution will meet your demand? (Key point)
2- What kind of material and expected end product are you planning to have? (Right solution begins from material and product)
3- When is the project supposed to be running? (Key info for A-Z project programming)
4- Budget for machinery purchasing? (Key info for right model)
5- Points that you really focus on. (Customized service from our project consultant)