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Biochar Production Equipment

Biochar production equipment employs carbonization technology to make charcoal from biomass waste. It is widely used to recycle many kinds of agricultural wastes such as coconut shells, palm fiber, jute sticks, wood chips, bamboo, rice hull, etc. Beston Group Co., LTD. has rich experience in manufacturing and exporting biochar making machines to many countries.

Beston Biochar Production Equipment for Sale
Beston Biochar Production Equipment for Sale

Beston Biochar Production Equipment for Sale

In order to meet different requirements of customers, Beston Group provides biochar production solutions with various working methods and capacities. Here are more parameters for your reference.

ModelBST-J12BST-J18BST-J40BST-05 Pro (skid-mounted)BST-10BST-30BST-50
Input Capacity12m³/h/batch18m³/h/batch40m³/h/batch0.3-0.5m³/h (300kg/h)2-4m³/h (1000kg/h)7-9m³/h (3000kg/h)10-15m³/h (5000kg/h)
Reactor Sizeφ1900mm*L4500mmφ1900mm*L6600mmφ2800mm*L7100mmφ830mm*L5500mmφ1300mm*L14051mmφ1700mm*L14180mmφ2000mm*L14260mm
Land for Equipment (L*W*H, Standard Configuration)9m*6m*6m12m*6m*7m15m*18m*7m10m*8m*3.9m29m*15m*5m30m*15m*8m35m*18m*9m
Weight (Standard Configuration)18T22T34T15T32T35T49T
Energy Consumption (Standard Configuration)11kw/h13.5kw/h25kw/h31kw/h34.7kw/h61.5kw/h116kw/h
Working MethodBatchFully continuous
Feeding Requirement/Size: ≤20mm; moisture: ≤15%; strong liquidity
StructureHorizontal rotationDouble barrel single hearthDouble barrel double hearth
Speed0-2RPM1-9RPM
Control MethodControl by buttonsAutomatic control
Reactor MaterialQ245RQ245+310S
PressureMicro negative pressure
Heating MaterialDiesel, natural gas, heavy oil, biomas, etc.
Heating MethodDirect heating
Noise (dB)≤80
CondenserCirculating water cooling
Rotation MethodExternal gear rotation

Note:

  1. The feeding capacity is figured out using rice husks, which is for your reference only.
  2. The power consumption will be subject to your configuration.
  3. We will offer custom layout designs according to your space.

Different Working Methods of Beston Biochar Production Equipment

Skid-mounted Biochar Production Equipment
Skid-mounted Biochar Production Equipment
Batch Biochar Production Equipment
Batch Biochar Production Equipment
Fully Continuous Biochar Production Equipment
Fully Continuous Biochar Production Equipment

Introduction to Biochar Production Process

Compared to traditional charcoal kilns, Beston biochar machine is more eco-friendly and effective. We will explain the biomass pyrolysis process below.

1. Pre-treatment System

According to our experiment and customers’ feedback, the moisture content of raw material should be less than 15% and the size should be between 8 mm to 15 mm. The ideal size and moisture content will help us to get higher quality charcoal within less time. In this system, we can equip the dryer, scatter, crusher, etc. as you need.

2. Biochar Production Process

After pre-treatment, the raw materials will be delivered to the furnace at high temperatures. Beston Group Co., LTD. has a unique design, namely “one-fire-two-steps”, which means to dry the raw material first before the pyrolysis of biomass. With the increase of the temperature to 250 ℃, the material is broken down, it releases gas. Then the gas goes through the condensing system to extract tar and wood vinegar. When the temperature reaches up to 300 ℃, charcoal will be generated. In general, the yield rate is about 1:3. And the combustible gas will be recycled to make the plant self-sustaining to save heating energy. Here is a video showing the working process clearly.

3. De-dusting System

It is used to clean exhaust gas. We often equip water spray towers, cyclone dust collectors, etc. to purify the tail gas. The equipment of the de-dusting system can be customized according to your local emission standard.

4. Discharging System

In order to keep the working condition safe, we design a water cooling system to cool down the charcoal to 30 ℃ or less to discharge. Discharging works while feeding to save your time greatly.

As you can see, our biochar machine is energy-saving and easy to use. Moreover, our engineers will be on-site to help with your installation and worker training. You will be glad to cooperate with Beston.

Available Raw Materials for Biochar Production Equipment

Wood Chips
Wood Chips
Sawdust
Sawdust
Rice Husk
Rice Husk
Rice Straw
Rice Straw

Palm Kernel Shell
Palm Kernel Shell
Coconut Shells
Coconut Shells
Peanut Husk
Peanut Husk
Hazelnut Husk
Hazelnut Husk

Bamboo
Bamboo
Sugarcane Bagasse
Sugarcane Bagasse
Coffee Husk
Coffee Husk
Sewage Sludge
Sewage Sludge

Final Products – Biochar

Charcoal Powder
Charcoal Powder
Biochar Briquette
Biochar Briquette
Biochar Blocks
Biochar Blocks
Make Hookah Charcoal
Hookah Charcoal

FAQ of Biochar Making Machine

Q: How Is the Market Prospect of Biochar Machine?

A: As a requirement of environmental protection, traditional charcoal kilns are phased out. However, there is still great demand for charcoal. Meanwhile, biomass waste is also an essential issue to be solved in many areas around the world. For example, we can find a lot of palm oil mills in Thailand. A palm kernel shell charcoal machine will help you reduce the waste and turn it into wealth. So green charcoal carbonization plant will be an emerging alternative. 

Q: What Can Be the Raw Materials?

A: All biomass waste can be made into charcoal, including agricultural waste, civil sludge, municipal solid waste, etc. Our clients employ charcoal machines to process palm fiber, garden waste, sawdust, coconut shells, pig hair, etc. 

Q: What Is the Output Yield of Charcoal?

A: Actually, the output yield will be different from the raw materials, the water content, the size, etc. Generally, the output yield is about 1:3. For example, during coconut shell charcoal production, you can get 280 to 330 kg charcoal from 1000 kg coconut shells. All in all, if you want higher output, make your raw material is 8 to 15 mm in size and less than 15% water content.

Q: How Can I Choose Biochar Production Equipment?

A: We advise you to choose a model on the basis of the raw materials you will process, your budget, your space, etc. Besides, we will design the charcoal making plant according to your real conditions. That is to say, the more specific information you provide to us, the sooner you can get an ideal carbonization plant.

All in all, if you want more details, please contact us now! We will offer professional biochar making solutions according to your requirements.

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