Biochar production equipment employs carbonization technology to make charcoal from biomass waste. It is widely used to process coconut shells, palm fiber, jute stick, wood chips, bamboo, rice hull, etc. to reduce waste while making profits. Beston Machinery has rich experience in manufacturing and exporting biochar making machines to many countries, such as Russia, Ukraine, Turkey, Spain, etc.
Beston Biochar Production Equipment for Sale
In order to meet different requirements of customers, Beston Group provides various biochar solutions that can process 500 to 3000 kg of raw materials per hour. Here are more parameters for your reference.
|Hourly Feeding Capacity||500 kg||800-1000 kg||1500-2000 kg||2500-3000 kg|
|Raw Materials||1. All kinds of biomass waste, such as sawdust, coconut shells, palm shells, bamboo, etc.
2. Civil sludge, municipal sludge, industrial sludge, etc.
|Pattern||Horizontal & Rotary|
|Heating Materials||Charcoal, Wood, Diesel, Natural Nas, LPG, Biomass, etc.|
|Total Power||40 kw/h||55 kw/h||60 kw/h||72 kw/h|
|Floor Area (L*W*H)||30m*15m*7m||35*15*7m||45*15*10m||50*15*10m|
|Operating Pressure||Constant Pressure|
|Cooling Method||Recycling Water Cooling|
|Service Life||5-8 Years|
Introduction to Biochar Production Process
Compared to the traditional charcoal kilns, Beston biochar machine is more eco-friendly and effective. We will explain the biomass pyrolysis process below.
1. Pre-treatment System
According to our experiment and clients’ feedback, the moisture content of raw material should be less than 15% and the size should be between 8 mm to 15 mm. The ideal size and moisture content will help us to get higher quality charcoal within less time. In this system, we can equip the dryer, scatter, crusher, etc. as you need.
2. Biochar Production Process
After pre-treatment, the raw materials will be delivered to the furnace under high temperature. Beston Machinery has a unique design, namely “one-fire-two-steps”, which means to dry the raw material first before the pyrolysis of biomass. With the increase of the temperature to 250 ℃, the material is broken down, it releases gas. Then the gas goes through the condensing system to extract tar and wood vinegar. When the temperature reaches up to 300 ℃, charcoal will be generated. In general, the yield rate is about 1:3. And the combustible gas will be recycled to make the plant self-sustaining to save heating energy. Here is a video showing the working process clearly.
3. De-dusting System
It is used to clean the exhaust gas. We often equip water spray tower, cyclone dust collector, etc. to purify the tail gas. The equipment of the de-dusting system can be customized according to your local emission standard.
4. Discharging System
In order to keep the working condition safe, we design a water cooling system to cool down the charcoal to 30 ℃ or less to discharge. Discharging works while feeding to save your time greatly.
As you can see, our biochar machine is energy-saving and easy to use. Moreover, our engineers will be on-site to help with your installation and worker training. You will be glad to cooperate with Beston.
FAQ of Biochar Making Machine
Q: How Is the Market Prospect of Biochar Machine?
A: As the requirement of environment protection, traditional charcoal kilns are phased out. However, there are still great demands for charcoal. Meanwhile, biomass waste is also an essential issue to be solved in many areas around the world. For example, we can find a lot of palm oil mills in Thailand. A palm kernel shell charcoal machine will help you reduce the waste and turn it into wealth. So green charcoal carbonization plant will be an emerging alternative.
Q: What Can Be the Raw Materials?
A: All biomass waste can be made into charcoal, including agricultural waste, civil sludge, municipal solid waste, etc. Our clients employ charcoal machines to process palm fiber, garden waste, sawdust, coconut shells, pig hair, etc.
Q: What Is the Output Yield of Charcoal?
A: Actually, the output yield will be different from the raw materials, the water content, the size, etc. Generally, the output yield is about 1:3. For example, during coconut shell charcoal production, you can get 280 to 330 kg charcoal from 1000 kg coconut shells. All in all, if you want higher output, make your raw material is 8 to 15 mm in size and less than 15% water content.
Q: How Can I Choose Biochar Production Equipment?
A: We advise you to choose a model on the basis of the raw materials you will process, your budget, your space, etc. Besides, we will design the charcoal making plant according to your real conditions. That is to say, the more specific information you provide to us, the sooner you can get an ideal carbonization plant.
All in all, if you want more details, please contact us now! We will offer professional biochar making solutions according to your requirements.