Biochar machine has been the perfect solution for biomass recycling and Carbon sequestration and emission reduction. Due to high carbon yeild and environmentally friendly working method, Beston biochar machine for sale is one of the top three in this industry.
What Is Biochar Machine?
Biochar machine is a good solution to recycle agricultural and forestry waste. Just put the waste biomass in a high-temperature and oxygen-free environment. The charcoal kiln adopts the newest pyrolysis technology, which can turn raw materials into biochar, wood vinegar and tar.
We can take sawdust as an example. When 1 ton of sawdust with a water content of 10% is processed per hour, you can get about 260kg-310kg of finished biochar, 40-60kg of wood vinegar (PH value of 3-4), and 20-40kg of tar.
Beston Biochar Machine for Sale – 7 Different Models
In order to provide customers with more choices, here are 7 different models of biochar equipment for you to choose from, the main difference between them is the processing capacity and the way they work. If you want to invest in the biomass pyrolysis machine, please leave a message on this page and tell us your basic situation, Beston will customize the most suitable biochar production plan for you.
Batch Biochar Machine
Models: BST-J12, BST-J18, BST-J40;
Feature: need cooling time after per production;
Feeding: about 20cm block materials;
Skid-mounted Biochar Machine
Model: BST-05 PRO;
Feature: small and portable;
Feeding: diameter ≤ 2cm; water content ≤ 15%;
Fully Continuous Biochar Machine
Models: BST-10, BST-30, BST-50;
Feature: highly effective;
Feeding: diameter ≤ 2cm; water content ≤ 15%.
| Model | BST-J12 | BST-J18 | BST-J40 | BST-05 Pro (skid-mounted) | BST-10 | BST-30 | BST-50 |
| Input Capacity | 12m³/batch | 18m³/batch | 40m³/batch | 0.3-0.5m³/h | 2-4m³/h | 7-9m³/h | 10-15m³/h |
| Reactor Size | φ1900mm*L4500mm | φ1900mm*L6600mm | φ2800mm*L7100mm | φ830mm*L5500mm | φ1300mm*L14051mm | φ1700mm*L14180mm | φ2000mm*L14260mm |
| Land for Equipment (L*W*H, Standard Configuration) | 9m*6m*6m | 12m*6m*7m | 15m*18m*7m | 10m*8m*3.9m | 29m*15m*5m | 30m*15m*8m | 35m*18m*9m |
| Weight (Standard Configuration) | 18T | 22T | 34T | 15T | 32T | 35T | 49T |
| Energy Consumption (Standard Configuration) | 11kw/h | 13.5kw/h | 25kw/h | 31kw/h | 34.7kw/h | 61.5kw/h | 116kw/h |
| Working Method | Batch | Fully continuous | |||||
| Feeding Requirement | / | Size: ≤20mm; moisture: ≤15%; strong liquidity | |||||
| Structure | Horizontal rotation | Double barrel single hearth | Double barrel double hearth | ||||
| Speed | 0-2RPM | 1-9RPM | |||||
| Control Method | Control by buttons | Automatic control | |||||
| Reactor Material | Q245R | Q245+310S | |||||
| Pressure | Micro negative pressure | ||||||
| Heating Material | Diesel, natural gas, heavy oil, biomas, etc. | ||||||
| Heating Method | Direct heating | ||||||
| Noise (dB) | ≤80 | ||||||
| Condenser | Circulating water cooling | ||||||
| Rotation Method | External gear rotation | ||||||
Raw Materials That Can Be Used in Biochar Equipment
Biomass is the organic matter produced directly or indirectly by green plants through photosynthesis. It has the advantages of renewable, large reserves and wide distribution. Of course, it is also the best raw material for making biochar.
Common raw materials are rice husk, wood, sawdust, palm kernel shell(PSK), cocont shell, bamboo, sugarcane bagasse, jute stick, cotton stick etc. Besides waste biomass, sludge, household waste, medical waste and other solid wastes can also be used to make biochar.
Requirements on Raw Materials for Making Biochar
Due to the large difference in the original state of biomass, and in order to improve the efficiency of the feeding system, here we need to reduce their moisture to less than 15% and control the size within 2cm.
To support your biochar business, Beston also offers dryers and crushers to process raw materials. If you are not sure whether your raw materials meet the requirements, please contact Beston Group. We provide you with raw material testing services. Find more information of recycling waste biomass on Beston Pinterest.
Final Products You Can Get From the Biochar Machine
The final products of biochar equipment are biochar, wood vinegar and tar.
The proportion of the final product is about: 30% biochar, about 56% combustible gas, 8% wood vinegar, 2% tar, the remaining 2% water and 2% dust.
Importance of Biochar – Wide Applications
Good Fertilizer
Biochar is a great way to improve soil due to its porosity and better adsorption. Adding biochar to fertilizers can enhance soil fertility and absorb heavy metal pollution. In addition, biochar helps plants grow.
Biochar in Animal Husbandry
Whether using biochar for feeding, litter or slurry treatment, farmers can quickly notice a reduction in odor. When biochar is used as a feed supplement, it can reduce the rate of diarrhea, increase feed intake, and relieve allergies.
First Choice for BBQ Charcoal
Biochar mostly comes from fruit tree fertilizers. Due to its high calorific value, fruit charcoal is smokeless and tasteless when burned, and is often used as barbecue charcoal or other catering industries.
Make Shisha Charcoal
After extrusion and molding, you can further process the biochar into shisha charcoal. With the popularity of hookah around the world, the demand for hookah coals is rising fast.
Other Industrial Uses
Adsorbents in functional clothing, insulation in the construction industry, carbon electrodes in supercapacitors for energy storage, food packaging, wastewater treatment, air purification, silage or feed supplements.
Exactly How Does Biochar Maker Work?
After putting raw materials into the biochar reactor, the reaction process can be devided to drying stage, pyrolysis stage and carbonization stage. During this process, the highest temperature can reach about 400°C.
Please watch the video to know the detailed biochar making process.
Differences Between Beston Biochar Machine and Traditional Biochar Production
Clean
Beston biochar production line is equipped with a purification system, which can perform three water spraying and adsorption treatments on the exhaust gas discharged from the production, and finally emit combustible gas.
High Efficiency
The traditional charcoal production method is inefficient and can only produce one batch a day. Beston continuous biochar plant can produce continuously.
Small Footprint
The traditional charcoal machine needs to build its own charcoal making furnace and drying furnace, while Beston biochar plant is reasonably designed, which can save space and labor costs.
Low Production Cost
This is a waste recycling project, and most customers can get a lot of raw materials at low prices. Biochar production cost is cheap in many places. A lot of biochar market analysis has confirmed this.
Simple Process
If you use Beston’s fully continuous carbonizer machine, you will find that the process of making biochar is very simple. You can get a lot of high-value charcoal in a short amount of time.
Cooperated with Reliable Biochar Machine Manufacturer
It has to be admitted that a biochar machine is not a small investment. You need to use this money to work with a reliable supplier. What’s more, Beston offers biochar briquettes machine, biochar grinder and many other equipment to support biochar manufacturers
Beston Group serves our customers wholeheartedly and has earned high marks. Oure one-stop service from product consultation to after-sales installation and maintenance saves customers’ time and effort, and has won customers’ trust in Beston. Beston Group’s product and technical strength can reach the top three in China! All machines and technologies have passed ISO9001 certification – equipment certified by authoritative organizations is more reliable. And we provide customers with sample testing services in order to more accurately conduct biochar business for customers. Please contact Beston for more services.
Is Biochar Machine Profitable?
Yes! Biochar machine is a profitable business!
If you understand what is biochar and how is it made, you will know that this project is not only profitable but also has broad prospects for development. There are more than 100 methods of using biochar currently known. Various countries support the use of biochar as a new energy source. Next, we will introduce the 3 main application fields of biochar.
Here we take BST-50 wood charcoal machine in Middle east as am example. You can see the detailed input and profit!
| Project name | 5TPH wood chips carbonization | |||||||
| Introduction | According to the market data of Middle east region, the estimated ROI report, the various expenses are as follows: | |||||||
| Fixed Investment Cost | Item | Details | Unit | Unit price/USD | Quantity | Amount/USD | Total amount | Remark |
| Equipment | BST-50 | Set | 250,000 | 1 | 250,000 | / | ||
| Transportation | From China to Destination Port | Set | 90,000 | 1 | 90,000 | / | ||
| From Port to Site | Set | 5,800 | 1 | 5,800 | / | |||
| Customs tax | 0.15 | Set | 37,500 | 1 | 37,500 | / | ||
| Installation | Beston technician's salary | Day | 100 | 50 | 5,000 | / | ||
| Round -trip airtickets | Ea | 2,420 | 2 | 4,840 | / | |||
| Visa | Ea | 350 | 1 | 350 | / | |||
| Local welder | Day | 65 | 100 | 6,500 | Two welders are needed | |||
| Local plumber | Day | 65 | 20 | 1,300 | / | |||
| Local labor | Day | 16.8 | 50 | 840 | / | |||
| Crane forklift etc. | Day | 80 | 30 | 2,400 | / | |||
| Materials | Installation materials ready | Set | 3,500 | 1 | 3,500 | Foundation, pipe, etc. | ||
| License | / | Ea | 2,000 | 1 | 2,000 | Environmental, firefighting, etc. | ||
| Workshop | 500 | ㎡ | 160 | 500 | 80,000 | / | ||
| $490,030 | / | |||||||
| Operating Cost | Raw materials | Wood chips | Ton | 100 | 120 | 12000 | / | |
| Water | / | m³ | 1.76 | 3 | 5.28 | / | ||
| Electricity | / | KWH | 0.11 | 2922 | 321.42 | / | ||
| Fuel | Natural gas | Liter | 7.25 | 270 | 1,957.5 | / | ||
| Labor | / | People | 16.8 | 4 | 67.2 | / | ||
| Maintenance | / | Day | 85 | 1 | 85 | / | ||
| Depreciation | 8 years | Day | 209.3 | 1 | 209.3 | / | ||
| Tax | 0.05 | 0 | / | |||||
| $14,645.7 | / | |||||||
| End Products Price | Biochar | 0.3 | Ton | 680 | 36 | 24,480 | 30% of input | |
| Wood vinegar | 0.08 | Ton | 1,280 | 9.6 | 12,288 | 8% of input | ||
| Tar oil | 0.02 | Ton | 450 | 2.4 | 1,080 | 2% of input | ||
| $37,848 | / | |||||||
| Daily Income | $23,202.3 | / | ||||||
| Monthly Income | Working day | Day | 25 | $580,057.5 | / | |||
| Yearly Income | Working day | Day | 300 | $6,960,690 | / | |||
Beston Biochar Plant Cases – Shipped and Installed All Over the World!
Beston has been in the biochar industry for about ten years, so you can rest assured of Beston’s technology and equipment. Beston biochar production line is currently distributed in Cameroon, Turkey, Ghana, Ukraine, Spain, Brazil, Mexico, Malaysia, Nigeria, India, Argentina and other countries.
